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schneiderSystem Planning and Installation Guide for Model PC-E984-3811385 & PC-E984-385D

This guide describes the PC-E984-381 and PC-E984-385/385D Programmable 

Logic Controller systems together with system planning information and installation procedures. 

For brevity and your convenience, the PC-E984-381/385 controller is referred to 

in context as the Model 381 E or 385E. Both Model 381 E and 385E are enhanced 

with an extra Modbus Port.. The 385D is a 125 VDC version which is otherwise 

just like a 385E. 

In the context of this manual, the terms “Programmable Controller” and “Programmable Logic Controller” have been abbreviated to “PLC” for brevity. References to 

IBMs ’ personal computer are written out or in context with IBMs ’ initials. 

It is necessary to say that the information in this document is subject to change 

without notice and should not be construed as a commitment by MODICON, Inc., 

Industrial Automation Systems. MODICON, Inc. assumes no responsibility for any 

errors that may appear in this document. Further, no part of this document may be 

reproduced in any form or by any means, electronic or mechanical, without the express written permission of MODICON, Inc., Industrial Automation Systems. All 

rights reserved. 

The following are MODICON, Inc. trademarks: 

Modicon@ Pi90 984A 984-380 984-381 E984-381 

984-385 E984385 D984-385 Micro 984 984 9848 

984-480 E984-480 984-485 E984-485 984-680 ModbusB 

984x 984-885 E984-885 984-780 984-785 E984-785 

984-785L 984-i 20 984-l 30 984-l 45 984-351 984-455 

Modsoft@ Modbus Plus 

IBM8 is a registered trademark of International Business Machines, Inc.; IBM PC 

is a trademark of International Business Machines, Inc. 

0 Copyright 1992 Modicon, Inc. 

This manual has been written to help you plan, configure, mount, wire, connect, 

check out and, if necessary, troubleshoot your PC-E984_381/385/385D PC system. After reading this publication: 

A Control Engineer will be able to identify and physically plan the location and 

mounting of system components. 

A Plant Electrician/Installer will be able to install, power-up and check out the 

system. 

A Maintenance Technician will be able to recognize, locate, identify and resolve 

or report system failures. 

How To Use This Manual 

Chapter 1 describes the E984-38x model PC systems ’ functions. 

Chapter 2 offers information for planning your installation with Local I/O. 

Chapter 3 is an installation procedure for your controller with local I/O. 

Appendix A gives system specifications including a summary table of l/O module 

specifications. 

Appendix B gives Stopped Error Codes, MODBUS cable connector pinouts, a 

table of MODICON 381 E/385E/385D system end-user part numbers, Customer 

Service/Technical Support telephone numbers, and Installation Verification troubleshooting charts. 

GM-MSFT-001 

GM-0984-SYS 

Modsoft Programmer User Guide 

984 Programmable Controller Systems 

Manual 

Incoming Inspection Guidelines 

Procedure Guidelines for inspection 

Step 1 Before you do anything, verify your shipment is complete and undamaged. If the shipment is incomplete or 

damaged, notify the carrier and your distributor. 

Step 2 Remove everything from its packing and check for 

physical defects or damage. If the equipment is physically 

defective or damaged, notify your MODICON representative. 

li7 Note Save shipping materials until installation is complete. 

Sending Something Back? 

o To the extent possible, use the original packing materials supplied by 

MODICON. 

o All equipment should be firmly packed so that it cannot move around in its shipping container. 

o All equipment should be protected against impact during shipment. 

Overview 

The Modicon 984 Model 381 E, 385E and 385D Controller is a mid-range Programmable Logic Controller in a modular, expandable, architecture. It employs 

Modicon 800 series housings, interfaces and I/O modules. The Model “E” is supported by the same instruction set as the other 984 Controller models and is programmed by the Modicon Modsoft Programming Panel. 

IF Note The 385D Model is the same as the 385E except it is the 

125VDC version. 

Figure 1 is a perspective view of the 381 E/385E and 385D systems ’ controller 

module with built-in power supply. Certain physical features are noted. 

System Features 

The Model 381 E/385E/385D systems ’ features are described below followed by 

somewhat more detailed functional descriptions. 

System Capacity 

The Model 381 E/385E memory provisions are summarized in Table 1: 

The user logic and state RAM support one local drop. This local drop has a maximum I/O module capacity of 21 I/O Modules (19 modules if an auxiliary power 

supply is required) and up to 512 discrete points of local I/O (any mix). 

Executive NV RAM 

The Model “E” controller has its ’ bootable memory and executive software downloaded to Non Volatile RAM during the manufacturing process and is not accessible to the user. 

Executive Functionalitv 

381 E 

Executive ID of 813 (Hex), CPU Clock speed 12 Mhz. 

24 DX functions: 

MOVE (8), MATRIX (8), JSR, RET, LAB, PID2, EMTH, TBLK, BLKT and 

CKSM. 

Two standard Modbus ports, Time-of-Day clock, Peer Cop, Local I/O only. 

385E 

Executive ID of 81C (Hex), CPU Clock speed 12 Mhz. 

24 DX functions: 

MOVE (8), MATRIX (8), JSR, RET, LAB, PID2, EMTH, TBLK, BLKT and 

MSTR. 

(MSTR is the user interface to Modbus Plus. It replaces the CKSM function 

and uses its opcode. 

One Modbus port, One Modbus Plus Port, Time-of-Day clock, Peer Cop, 

Local I/O only. 

Module Housings 

The Model 381 E/385E system uses Modicon 800 series housings for its controller 

and I/O modules; specifically, a 19” primary housing with a seven module capacity 

or a 27” primary housing with an eleven module capacity. 

Primary Enclosure – With the single width Model “E” controller in your primary enclosure, the 19’ and 27” primary enclosures will accommodate up to 6 or IO I/O 

modules, respectively. 

Secondary Enclosure -The secondary housing will accommodate a one and onehalf wide P810, P800 or P884 auxiliary power supply if a power supply expander 

is required and as many I/O modules as there is room remaining. 

Specifically, the standard 19” or 27” secondary housings will accommodate five or 

nine I/O modules along with a one and one-half wide (two-slot) auxiliary power 

supply and a full seven or eleven I/O modules without the power supply. 

The 1 g-inch primary housing with controller is shown in Figure 2. For simplicitys ’

sake, the 27” housing is not shown in this manual except as required in the illustration on panel mounting dimensions. 

Construction 

The Model “E” controller is housed in a rugged metal chassis designed to withstand specified temperature and humidity extremes as well as vibration, shock, 

and ambient atmospheric conditions consistent with the “factory floor.” 

The primary housing employs a shielded backplane which provides for internal 

communications within the housing. The backplane protects the internal system 

communications from both electromagnetic (EMI) and radio frequency interference 

(RFI). 

Captive screws secure all modules in the housings and they should be used to insure good electrical contact between the connector at the rear of the module and 

backplane in the housing. Key pin protection is also available. 

User memory is backed up by a lithium battery which has a one year service life. 

It will hold-up for 14 days after the BAT LOW indicator comes on. The batterys ’

installed but unused service life is rated at one year, with a five year shelf life. 

A manually operated memory-protect toggle switch prevents accidental access to 

the users ’ program. This switch is located on the left side of the unit, above the 3 

position communications toggle switch (see Figure 3). 

Power Supply Function (AC and DC) 

The Model 381 E/385E and 385D systems ’ controller module comes with a built-in 

I/O power supply. 

The Model “E” Controllers run on 97 through 276 VAC (47 to 63 Hertz) and 24Vdc. 

As shown on Figure 3, Once connected, AC power is then switched ON/OFF with 

a front panel rocker switch. 

The PLC will also operate continuously on 24Vdc as its an alternate or exclusive 

source. Figure 3 shows a primary power input connector for a customer supplied 

24Vdc source. Once connected, DC power is then switched ON/OFF with a front 

panel rocker switch. 

Figure 3 Wiring Connectors, Communications and Memory Switches 

The 385D input can range from 105 to 150 VDC with the nominal at 125 VDC controlled by a front panel rocker switch. The 24 VDC option is also available. 

Note The primary power DC input feature was not designed, nor is it 

suitable as an automatic battery backup provision in the event of an AC 

outage. This is because the controllers ’ externally sourced DC input 

joins with the AC.sourced, internally produced DC. At any given time, 

the Controller is taking from the higher of the two DC voltage sources if 

there is as little as a 1 V differential. The consequence of this would be 

to draw down the DC battery if there were an extended period(s) of reduced AC voltage supply. 

8 Controller Introduction 

If you want a backup alternative, one could be configured from a user-supplied 

DC power supply with its own backup batten and charger combination along with 

appropriate monitoring provisions. 

Communications Processing Function 

The Models 381 E/385E/385D have Modbus capability for data transfer and remote 

programming. Through this port, communication processing on the CPU board 

can be linked from the controller to supervisory and programming devices such as 

a host computer or Modicon programmer. The Modbus port allows you to schedule one Modbus service per scan. The Model 381 has a second Modbus port 

which allows you to incorporate your controller into the Modbus network and still 

have a free port for connecting your local programming panel The second port on 

the 385E and D is for the Modbus Plus network Connection.. 

Figure 3 illustrated the controller from the left side. The MEM/DEFAULT/MODEM 

toggle switch enables your preset communications configuration for Modbus port 

1. (For software configuration, refer to software configurator in Panel software 

documentation.) 

The DIP switch for setting Modbus Plus port parameters is shown at the bottom of 

the illustration but access to the DIP switch is actually through the bottom of the 

modules ’ case. 

Central Processing Unit (CPU) Function 

The Model “E” uses 24 bit memory architecture and a 16 bit CPU which is fully 

compatible with the Modicon 984 PC instruction set, solves user logic at a nominal 

rate of 2.5 ms per thousand nodes of user logic. For special applications, a timeof-day clock is provided on all “E” Models. 

Mainframe Status Indicators 

Status indicators on the CPU module are: 

POWER OK 

READY 

RUN 

BATTERY LOW 

MODBUS Port 1 

MODBUS Port 2 

Green LED: When ON, indicates input power OK and voltage outputs OK. Your l/O power OK is indicated by the 

READY LED. 

Amber LED: When ON, indicates Controller passed powerup diagnostics. Remains ON in Stopped and Run modes 

as long as health status is OK. Indicator is OFF when an 

error condition is detected by diagnostics. 

Green LED: When ON, indicates Controller is in the RUN 

mode and solving logic. If memory checksum fails this light 

will blink 3 times for 5 seconds followed by a rest period of 

2.5 seconds then the pattern repeats. The controller is in 

Kernal mode and needs the executive reloaded. 

Red LED: When ON, indicates battery needs to be replaced (14 day holdup from initial indication). 

Green LED: When ON, indicates communication processor 

has unit address and communications are in progress. 

Green LED: When ON, indicates communication processor 

has unit address and communications are in progress. 

(The port 2 indicator is labeled MODBUS PLUS on the 385E and 385D and 

indicates status as:) 

MODBUS PLUS Green LED This LED displays a flashing repetitive pattern to indicate the node status: 

NORMAL flashes every 160 msec. 

MONITOR NETWORK flashes at one 

second intervals. Is in offline state receive only. 

NOT RECEIVING TOKEN flashes two times then is off for 

two seconds. 

SOLE STATION flashes three times then is off for 1.7 seconds. 

DUPLICATE NODE ADDRESS flashes four times then is 

off for 1.4 seconds.

Overview 

The 381 E/385E and 385D Controller is designed to work with your Modicon Modsoft programming panel; Modicon 800 series housings, interfaces and I/O modules. 

The site planner must also consider the peripheral equipment (such as a Programming panel, CRT monitor, or printer) when preparing an installation plan for 

the site. Refer to the appropriate Modicon publications for site preparation procedures for related equipment. 

Space Requirements 

For the primary module housing, allow 12 inch clearance to the left so installer can 

see power supply connectors. Allow 6 inches on the top and side of the housing 

for convection cooling in vertical mounting situations. Allow 12 inch of clearance 

at the bottom of the Controller for cable access. 

For all other housings, allow 6 inches on the top and sides of each housing for unobstructed cooling airflow in vertical mounting situations. 

Also consider installation and physical access for removal of the modules as well 

as subsequent service including the connection and detachment of signal and 

power cables when required. 

The primary housing may be separated up to 12 feet from the secondary housing 

depending only on the on the cable length employed. 

Primary Power Lines 

In addition to service access, distance to power sources has to be considered in 

planning your controller installation. In addition to cable routing considerations, 

good practices dictate that the power lines be dedicated to the PC installation to

minimize problems that sometimes arise when sharing AC power with electrically 

noisy equipment. 

Finally, plan to install a service loop and a cable restraint as the primary power 

cable as the connector is not locked in place. 

Environmental Requirements 

In planning for controller installation, consideration should be given to the environment around the controller. Although designed for a harsh industrial environment 

and able to withstand factors that would harm other types of electronic equipment, 

problems can be avoided by not placing the controller and its related equipment in 

an operating area where there is high ambient temperature, acidic atmosphere, vibration, dust, and dirt if it can be avoided. 

Mounting Hardware Requirements 

After deciding on the final location of the Controller, its associated equipment and 

cables, you should plan for related mounting hardware. This would include such 

items as: nut and bolt combinations, flat and star washers, housings, mounting 

surface, ground straps and system ground connections. 

Mounting bolts are NOT provided. The recommended mounting bolts are 

0.312-24 UNF-2B (insert or tapped) stainless steel (#8-l 3-SS). 

he 984-381 El385E and 385D system housing can be panel/bulkhead mounted 

or rack mounted as described in the following text. 

Panel or Bulkhead Mounting 

As shown in Figure 4 below, the H819 housing has keyholes at the top and bottom 

of the housing for bulkhead mounting purposes. The keyholes are sized for 

5/16-inch bolts. The recommended ground point is also shown. 

schneiderOperating Manual PacDrive™ C200 / C200 A2 Controller

About this manual

1.1 Introduction

Read and observe this manual before you work on the PacDrive Controller for the first

time. Take particular note of the safety instructions. As described in section 2.2, only

those persons who meet the “Selection and qualification of employees” are allowed to

work on the PacDrive Controller.

A copy of this manual must always be available for personnel who are entrusted to

work on the PacDrive Controller.

This manual is intended to help you use the PacDrive Controller and its intended ap‐

plications safely and properly.

By observing this manual, you will help to

• avoid risks,

• reduce repair costs and down times of the PacDrive Controller,

• increase the life span of the PacDrive Controller

• and increase reliability of the PacDrive Controller.

Symbols, designator and display format of safety notes

This manual divides the safety instructions into four various categories.

Hazards and possible results will be categorized using a certain combination of sym‐

bols and signal words.

Notes for working safely with the product

The PacDrive Controller is state of the art and conform to recognized technical safety

regulations. Nevertheless the use of the PacDrive Controller can present a hazard to

life and limb or cause property damage. The following section contains general re‐

quirements for safe work with the PacDrive Controller. Each person who uses or works

on the PacDrive Controller must read and follow these requirements.

2.1 Proper use

Use The PacDrive Controller is intended to be installed in a machine or assembled with

other components to form a machine or system.

What do you

need to ob‐

serve?

Proper use includes that you observe the following points and the resulting rules:

• The regulative, warning and instruction signs on the connected components and

in the switching cabinet

• The warning instructions on the PacDrive Controller on the connected components

and in the switch cabinet

• The inspection and maintenance instructions

• The operating instructions of the other components

• All other documentation

Flawless

State

Operate the PacDrive Controller only when they are in a flawless technical condition.

Observe the regulations, act with safety and hazards in mind If circumstances occur

that impact safety or cause changes in the operating performance of the PacDrive

Controller, switch the PacDrive Controller off immediately and contact the responsible

service staff.

Only original

equipment

must be used

Use only the options and mounting parts specified in the documentation and no thirdparty devices or components that are not expressly approved ELAU recommends. Do

not change the PacDrive Controller inappropriately.

Protection

measures

provide for

Before installing, provide for appropriate protective devices in compliance with the local

and national standards. Do not commission components without accordant protective

devices. After installation, commissioning or repair, test the protective devices used.

Forbidden

environments

The components must not be used in the following environments:

• In dangerous (explosive) atmospheres

• In mobile, movable or floating systems

• In life support systems

• In domestic appliances

Installation

and operating

ambient

You may only use them in accordance with the installation and operating conditions

described in the documentation. The operating conditions at the installation location

must be checked and maintained in accordance with the required technical data (per‐

formance data and ambient conditions). Commissioning is prohibited until it is guar‐

anteed that the usable machine or system in which the PacDrive Controller is installed

meets all requirements of EC Directive 98/37/EC (machinery directive).

In addition, the following standards, directives and regulations are to be observed:

• DIN EN 60204 Safety of machinery: Electrical equipment of machines

• DIN EN 292 Part 1 and Part 2 Safety of machinery: Basic Concepts, General Prin‐

ciples for Design

• DIN EN 50178 Electronic equipment for use in high-current electrical systems

• EMC directive 2004/108/EG

• The generally applicable local and national safety and accident prevention regu‐

lations.

• The rules and regulations on accident prevention and environmental protection that

apply in the country where the product is used

• The applicable laws and ordinances

2.2 Selection and qualification of personnel

Target Audi‐

ence

of this manual

This manual is geared exclusively toward technically qualified personnel, who have

detailed knowledge in the field of automation technology. The description is mainly for

construction and application engineers from the engineering and electro-technics di‐

vision as well as service and commissioning engineers.

Specialist or

trained

staff

Work on the PacDrive Controller may only be carried out by qualified professional or

by trained staff under the instruction and supervision of a qualified person in accord‐

ance with electrical regulations. Professionals are those persons who, as a result of

their training, knowledge, and experience and knowledge of the pertinent regulations,

can

• evaluate the transferred work,

• recognize the meaning of the safety instructions and implement them consistently,

• recognize possible hazards and

• take appropriate safety measures

Rest dangers

Health risks arising from the PacDrive Controller have been reduced by means of

safety technology and design engineering. However a residual risk remains, since the

PacDrive Controller works with electrical voltage and electrical currents.

If activities involve residual risks, a warning instruction is made at the appropriate

points. The note details the potential hazard and its effects and describes preventative

measures to avoid it.

Mounting and handling

Touching electrical parts

DANGER

ELECTRIC SHOCK, FIRE OR EXPLOSION CAUSED BY HIGH VOLTAGE

• Observe the general construction and safety regulations for working on highcurrent electrical systems.

• After installation, check the firm connection of the ground conductor to all elec‐

trical units to ensure that connection complies with the connection diagram.

• Always make sure that the ground conductor is connected when operating elec‐

trical components.

• Before working on electrical equipment with a voltage greater than 50 volts, the

main switch has to be in the “OFF” position and secured, so it cannot be restarted.

• Disconnect devices with a voltage greater than 30 V rms or 42,2 V DC from the

power supply before working on electrical parts.

• Wait at least 5 minutes after switching off before accessing the components.

• Before working on the equipment, discharge the DC bus and use a voltage meter

to make sure that there is no voltage.

• Do not touch the electrical connection points of the components when the device

is switched on.

• Make sure that the drives are at a standstill because potentially fatal voltage can

occur on the motor lines in generator operation.

• Before enabling the device, safely cover the live components to prevent contact.

• Disconnect power connector cables only when the system is deactivated.

• Plug in power connector cables only when the system is deactivated.

• Provide for protection against indirect contact (DIN EN 50178, Section 5.3.2).

• If you are not using prefabricated ELAU cables, check that the assignment of the

new cables complies with the connection diagram of the machine manufacturer.

Failure to follow these instructions will result in death or serious injury.

Dangerous movements

There can be different causes of dangerous movements:

• Missing or faulty homing of the robot mechanics

• Wiring or cabling errors

• Errors in the application program

• Component errors

• Error in the measured value and signal transmitter

• Operation error

Personal safety must be guaranteed by primary equipment monitoring or measures.

Don’t just rely on the internal monitoring of the drive components. Monitoring or meas‐

ures should be implemented based on the specific characteristics of the equipment,

in line with a risk and error analysis. This includes the valid safety regulations for the

equipment.

DANGER

DANGEROUS MOVEMENTS

• Prevent entry to a danger zone, e.g. by means protective fencing, mesh guards,

protective covers, or light barriers.

• Ensure the protective devices are properly dimensioned.

• Under no circumstances must the technical safety devices be removed.

• Do not make any modifications to a protective device that may put it out of op‐

eration.

• Protect existing work stations against unauthorized operation.

• Effectively restrict access to the control terminals to allow access only to author‐

ized persons.

• Position EMERGENCY OFF switches so that they are easily accessible and can

be reached quickly.

• Check the functionality of EMERGENCY OFF equipment before start-up and

during maintenance periods.

• Prevent unintentional start-ups by disconnecting the drives from power supply

using the EMERGENCY OFF circuit or using a safe start-up lock out.

• Before accessing the drives or entering the danger zone, safely bring the drives

to a stop.

• While working on the system, power down the electrical equipment using the

main switch and prevent it from being switched back on.

• Secure the system from being switched back on before working on it.

• Avoid operating high-frequency, remote control, and radio devices close to the

system electronics and their feed lines.

• Prior to the initial start-up, check the system and the installation for possible mal‐

functions in all usage scenarios.

• If necessary, carry out a special EMC check of the system.

Failure to follow these instructions will result in death or serious injury

Safe separated extra-low voltage”

PELV Protec‐

tive Extra-Low

Voltage

The signal voltage and control voltage of the PacDriveTM devices are <33 Volts. In this

range, the specification as a PELV system in accordance with IEC 60364-4-41 in‐

cludes a protective measure to guard against direct and indirect contact with danger‐

ous voltage through the safe separation of the primary and secondary sides in the

system/machine. ELAU strongly recommends providing the system/machine with safe

isolation.

DANGER

HIGH ELECTRICAL VOLTAGE DUE TO INCORRECT CONNECTION

• Please ensure that only devices, electrical components or lines that have suffi‐

cient, safe electrical separation from the connected circuits in accordance with

the standards (EN 50178 / 1998 edition – Electronic equipment for use in power

stations) are connected to the signal voltage connectors of this component.

• Ensure that the existing electrical separation is maintained throughout the entire

circuit.

Failure to follow these instructions will result in death or serious injury

FELV Function‐

al Extra-Low

Voltage

When using ELAU Components in systems that do not have safe separation as a

protective measure against direct or indirect contact of dangerous voltages, all con‐

nections and contacts (e.g. PacDrive Controller, Sub-D connector, serial interface) that

do not meet protection class IP2X require a permanent cover. The cover or the device

connection of the connected device must be designed so that it can only be removed

by using a tool. The protective measures have to be adhered on all connected devices

Indicators, control elements, diagnosis

The PacDrive™ System supports the user with its comprehensive diagnostic sys‐

tem. 

The diagnostic messages can be read out with the Automation Toolkit EPAS-4 . The

PacDrive™ System contains a powerful message logger in which additional diagnostic

information is recorded. 

Diagnostic messages are usually displayed by a control panel on the machine. If an

“error” occurs, read the diagnostic message on this unit and then contact the machine

manufacturer.

Detailed information on diagnosis is available in the Online Help of the Automation

Toolkit EPAS-4.

3.1 Indicators on the PacDrive C200 Controller

If the cover of the PacDrive Controller is closed, you will see four vertically arranged

indicators, which signal different operating- or error conditions.

• pow (control voltage indicator)

• wd (watchdog indicator)

• err (error display)

• bus err (SERCOS real-time bus error indicator)

V00.24.23

10.128.2111.103

0406-0117.0601

enter

In addition to the LED displays, you will receive further information about the operating

status of the PacDrive Controller via the 2-line LCD display.

Line 1 currently used firmware version

Line 2 current IP number of the PacDrive Controller

The horizontal arranged buttons have no function on the PacDrive Controller currently.

pow (control voltage display)

The “pow” LED indicates the state of the control voltage.

OFF The control voltage (24 V DC) is not available or too low.

ON Normal operation; control voltage in normal range

Flashes UPS active

wd (watchdog indicator)

Watchdog is a hardware module to monitor the controller.

OFF Normal operation

ON Fatal error; reset required, reboot system

A “fatal error” is a serious hardware problem or an unexpected software problem.

When a “fatal error” occurs

• the CPU is stopped,

• the optional module is reset,

• the outputs are reset and

• the wd (watchdog) relay outputs are opened.

err (error display)

The error LED (err) indicates errors. The following table lists the possible display con‐

ditions and their accompanying error descriptions.

OFF Normal operation

Flashes slowly (1.7 Hz) Error of class 1, 2, 3, 4 or 5 active

Flashes quickly (10 Hz) The boot of the PacDrive Controller is completed, the last boot failed.

See diagnostic message 209 “last boot failed”. The PacDrive Controller

performed a minimal boot.

Flashes fast and slowly alter‐

nately

Firmware download via SERCOS is active

ON A serious error occurred during the current boot.

The err-LED is switched on following “Power on”. Once the operating system, user

configuration, user parameters and the IEC program have been loaded and the IEC

program has been started successfully the err LED will switch off again. The boot

procedure is now complete.

bus err (SERCOS real-time bus error indicator)

OFF Normal operation

ON Bus error (problem with fiber-optic cable connection, e.g. transmitting

power is too low or too high, cable break, etc.)

Ethernet LEDs (data throughput indicator and network activity)

On the Ethernet connection (X10) of the PacDrive Controller two LED’s are indicated.

LED yellow: ON PacDrive Controller connected

LED yellow: flashing/flickering Current network traffic

LED yellow: OFF PacDrive Controller not connected

LED green: ON 100 MB connection

LED green: OFF 10 MB connection

After opening the operating cover you have access to the control elements of the Pac‐

Drive Controller:

• CompactFlashTM card slot

• Battery compartment

• [on / off] button

• [reset] button

3.2 CompactFlashTM card slot

The CompactFlash™ card slot is the entry for the permanent data memory (CF™ card)

of the PacDrive Controller.

▶ Switch off the PacDrive Controller.

▶ Hold the CF™ card with your thumb and forefinger and pull it out of the slot.

▶ To insert, carefully place the CF™ card on the guide rail and push it into the device.

▶ Push lightly until the card clicks in.

3.3 Battery compartment

battery

The battery of the PacDrive Controller buffers controller data (Bios, NVRAM, time,

etc.).

Maintenanceinterval

The battery should be replaced every 6 years. After this period of time the battery must

be replaced. If the device (with battery inserted) is not used for an extended period of

time, you should check/replace the battery.

Measurement This is how you measure the battery:

▶ Replace battery and continue with the manual measurement

or

▶ observe the diagnostic message “037 Battery down“ in the IEC program and dis‐

play it on an HMI (panel), if necessary.

▶ Replace battery three days after the first diagnostic message at the latest.

This is how you replace the battery:

▪ You can exchange the battery while the controller is on or off. There is no data

loss if it is performed while the controller is on. When the controller is switched off,

the time period of the data buffering without a battery is approx. 5 minutes.

WARNING

THERE IS A RISK OF EXPLOSION/FIRE IF THE WRONG BATTERY IS USED

• Only use the type of battery with the following data: 3V Lithium Renata Type

2450N.

Failure to follow these instructions can result in death or serious injury

Use insulated pliers to lightly pull the old battery out of its slot.

CAUTION

DANGER OF EXPLOSION WHEN REMOVING/REPLACING BATTERY

• Use a pair of suitable, insulated pliers.

• When replacing the battery use tools which contain no current conducting

material on the contact points.

• In general, be careful not to short circuit the battery poles.

• Do not recharge, dismantle or place battery in fire.

A non-observance of these instructions can cause bodily injury or damage the equipment.

▶ Carefully place the new battery on the guide and lightly push it into the device.

For ordering information (see 5.6 Type code).

3.4 On- /off / reset of the PacDrive Controller

reset

[reset] button

▶ Press this button to reset the controller and reboot it.

Connected Servo Amplifiers MC-4 have their own [reset] button.

schneiderEnterasys® SecureStack™ A2 Switch

Enterasys® SecureStack™ A2 Switch

Secure Fast Ethernet Stackable L2 Switch 

High availability design assures

reliable network operations

Granular QoS capabilities support

converged multimedia networks

Power over Ethernet (PoE)

supports a variety of

network devices

Investment protection via Limited

Lifetime Warranty

140.8Gbps capacity and

104.8Mpps

Product Overview

Enterasys’ leadership position in the switching market is further enhanced by the Enterasys®

SecureStack™ A2 stackable enterprise switch. The SecureStack A2 is a high-performance Fast 

Ethernet edge switch that provides scalable, wire-rate performance in support of the bandwidthintensive and delay-sensitive requirements of today’s demanding applications. With support for 

8,000 MAC addresses, the A2 is an excellent choice for environments that require complete 

multilayer switching capabilities and support for high density (10/100Base-T, 100Base-FX) 

Ethernet ports. The A2 is well suited for 100Mb networks that may also require Gigabit Ethernet 

uplink connections. In addition to its complete multilayer switching capabilities, the A2 also 

provides multilayer packet classification and priority queuing for differentiated services. Along 

with a switch capacity of 17.6Gbps, the A2 provides up to 48 10/100Base-T or 24 100Base-FX 

Ethernet ports as well as 2 10/100/1000 Ethernet ports, which can be used as uplink or stacking 

connections. As many as 8 A2s can be interconnected in a single stack to create a virtual switch 

that provides 140.8Gbps of capacity and up to 384 10/100Base-T or 192 100Base-FX Ethernet 

ports as well as 32 10/100/1000 Ethernet ports for uplink or stacking connections.

Robust quality of service (QoS) features enable strong support for integrated multimedia networks, 

including Voice over IP, video, as well as all types of data-intensive applications. The A2 provides 8 

hardware-based priority queues for each Ethernet port to support a suite of differentiated services 

with as many as 8 distinct priority levels. In conjunction with its non-blocking L2 switching 

architecture, the A2’s intelligent queuing mechanisms ensure that mission-critical applications 

receive prioritized access to network resources.

The A2 provides a secure network by utilizing its authentication and security features, which can be 

applied at the port level or at the user level. The A2 supports a single user/device per port, which 

can be authenticated via IEEE 802.1X or MAC address.

The SecureStack product line provides high port density in a 1u footprint and is environmentally 

friendly by design. By maximizing port density within a given amount of rack space, the A2 

minimizes its cooling requirements. The A2’s overall electrical requirement is further reduced by a 

low current draw and an extreme tolerance for high environmental temperatures. A highly scalable 

architecture and a Limited Lifetime Warranty ensures that an A2 network investment will sustain a 

secure, feature rich and cost-effective network well into the future.

Benefits

Business Alignment

• Granular QoS capabilities support

converged multimedia networks

• Reliable network operation for mission

critical applications

Operational Efficiency

• Scalable architecture supports

continued growth of network capacity

• Consolidated management capabilities

reduce network operational expenses

• Security capabilities without the

high overhead

Security

• Network access secured by 802.1x

and MAC address authentication

methods

• Network security maintained

concurrently with user mobility

• Architecture designed with integral

network security

Support and Service

• Industry leading customer satisfaction

and first call resolution rates

• Personalized services

• Limited Lifetime Warranty

There is nothing more important 

than our customers.

Reliability and Availability

The A2 design incorporates redundancy and failure protection mechanisms complete with 

automatic failover and recovery capabilities to provide a reliable network. An integral power 

supply is the primary source of power for the A2 and complete power redundancy is provided 

by an optional external power supply. In addition to the standard version of the A2, there is also 

a redundant Power over Ethernet (PoE) version of the A2 which supports network devices that 

require external power such as wireless access points, VoIP phones and network cameras. A 

virtual switch can be created by interconnecting as many as 8 A2s in a single stack, which can be 

managed via a single IP address with redundant management connections. The A2’s closed-loop 

stacking (CLS) capability utilizes bidirectional switch interconnects to maintain connectivity within 

the virtual switch despite any physical switch-level failure. Up to 4 Ethernet ports can be grouped 

together to create a multi-link aggregation group (LAG). A LAG’s Ethernet ports can be collocated 

on a single A2 or they can be distributed across multiple A2s within a stack to prevent a switchlevel failure from disrupting data communications.

Advanced Quality of Service

Robust quality of service (QoS) features enable strong support for integrated multimedia networks, 

including Voice over IP, video, as well as all types of data-intensive applications. The A2 provides 8 

hardware-based priority queues for each Ethernet port in order to support a suite of differentiated 

services with as many as 8 distinct priority levels. The strict and weighted round robin queuing 

algorithms ensure that mission-critical applications receive prioritized access to network resources.

Security

The A2 provides a secure network by utilizing its authentication and security features, which can 

be applied at the port level or at the user level. The A2 supports a single user/device per port, 

which can be authenticated via IEEE 802.1X or MAC address.

Investment Protection

The A2 is a cost-effective, feature-rich, stackable switch that provides a broad set of features today 

and will continue to deliver benefits well into the future. Customers can grow and/or enhance 

their networks while protecting their investment by adding A2s into existing A2 networks and/or 

stacks. When multiple A2s are stacked together, each switch in the stack assumes the feature set 

that is common to all switches in the stack to ensure operational compatibility. All SecureStack 

products include a Limited Lifetime Warranty that continues for 5 years after the date of product 

discontinuation. For more information regarding warranty terms and conditions please go to 

http://www.enterasys.com/support/warranty.aspx.

Performance & Scalability

The A2 provides scalable, wire-rate performance in support of the bandwidth-intensive and 

delay-sensitive requirements of today’s demanding applications. Along with a switch capacity of 

17.6Gbps, the A2 provides up to 48 10/100Base-T or 24 100Base-FX Ethernet ports as well as 

2 10/100/1000 Ethernet ports, which can be used as uplink or stacking connections. As many as 

8 A2s can be interconnected in a single stack to create a virtual switch that provides 140.8Gbps 

of capacity and up to 384 10/100Base-T or 192 100Base-FX Ethernet ports as well as 32 

10/100/1000 Ethernet ports for uplink or stacking connections.

Standards and Protocols

MAC Address Table Size

8,000

VLANs

4,096 VLAN IDs

1,024 VLAN entries per stack

Embedded Services

Ingress Rate Limiting

IP TOS Rewrite

Layer 2/3/4 classification

Multilayer Packet Processing

Switching Services

IEEE 802.1D – MAC Bridges

IEEE 802.1s – Multiple Spanning Trees

IEEE 802.1t – 802.1D Maintenance

IEEE 802.1w – Rapid Spanning Tree Reconvergence

IEEE 802.3ab – GE over Twisted Pair

IEEE 802.3ad – Link Aggregation

IEEE 802.3af – PoE

IEEE 802.3i – 10Base-T

IEEE 802.3u – 100Base-T, 100Base-FX

IEEE 802.3z – GE over fiber

Full/half duplex auto-sense support on all ports

IGMP Snooping v1/v2/v3

Jumbo Frame support (9,216 bytes)

Loop Protection

One-to-One and Many-to-One Port Mirroring

Port Description

Protected Ports

Per-Port Broadcast Suppression

Spanning Tree Backup Root

STP Pass Thru

VLAN Support

Generic Attribute Registration Protocol (GARP)

Generic VLAN Registration Protocol (GVRP)

IEEE 802.1p – Traffic Management/ Mapping to 8 queues

IEEE 802.1q – VLAN tagging

IEEE 802.1v – Protocol-based VLANs

IEEE 802.3ac – VLAN tagging extensions

Port-based VLAN (private port / private VLAN)

Tagged-based VLAN

VLAN Marking of Mirror Traffic

Quality of Service

8 priority queues per port

802.3x Flow Control

IP DSCP – Differentiated Services Code Point

IP precedence

IP protocol

Queuing Control – Strict and Weighted Round Robin

Source/Destination IP address

Source/Destination MAC address

Security

IEEE 802.1x Port Authentication

MAC-Based Port Authentication

Password Protection (encryption)

RADIUS Client

Secured Shell (SSHv2)

Secured Socket Layer (SSL)

RFC and MIB Support

Enterasys Entity MIB

Enterasys VLAN Authorization MIB

IEEE 802.1X MIB – Port Access

IEEE 802.3ad MIB – LAG MIB

RFC 826 – ARP and ARP Redirect

RFC 951, RFC 1542 – DHCP/BOOTP relay

RFC 1213 – RFC 1213-MIB/MIB II

RFC 1493 – BRIDGE-MIB

RFC 1643 – Ethernet-like MIB

RFC 2131, RFC 3046 – DHCP client//relay

RFC 2233 – IF-MIB

RFC 2271 – SNMP Framework MIB

RFC 2618 – RADIUS Authentication Client MIB

RFC 2620 – RADIUS Accounting Client MIB

RFC 2668 – Managed Object Definitions for 802.3 MAUs

RFC 2674 – P-BRIDGE-MIB

RFC 2674 – QBRIDGE-MIB VLAN Bridge MIB

RFC 2737 – Entity MIB (physical branch only)

RFC 2819 – RMON-MIB

RFC 2863 – IF-MIB

RFC 2933 – IGMP MIB

RFC 3289 – DiffServ MIB

RFC 3413 – SNMP Applications MIB

RFC 3414 – SNMP User-based Security Module (USM) MIB

RFC 3415 – View-based Access Control Model for SNMP

RFC 3580 – IEEE 802.1X Remote Authentication Dial In User Service 

(RADIUS) Usage Guidelines

RFC 3584 – SNMP Community MIB

RFC 3621 – Power over Ethernet MIB

Management

Alias Port Naming

Command Line Interface

Configuration Upload/Download

Editable Configuration File

FTP/TFTP client

Multi configuration File Support

NetSight Automated Security Manager

NetSight Console

NetSight Inventory Manager

NetSight Policy Manager

Node/Alias Table

RFC 854 – Telnet

RFC 1157 – SNMP

RFC 1901 – Community-based SNMPv2

RFC 2271 – SNMP Framework MIB

RFC 3413 – SNMPv3 Applications

RFC 3414 – User-based Security Model for SNMPv3

RFC 3415 – View-based Access Control Model for SNMP

RMON (Stats, History, Alarms, Events)

Simple Network Time Protocol (SNTP)

SSH

Syslog

Telnet

Text-based Configuration Upload/Download

Web-based Management

Webview via SSL Interface

Switch Model Specifications (cont)

C2RPS-CHAS2 SecureStack Power Shelf

Power Supply Slots

2

Dimensions (H x W x D)*

48.2 cm (19.0”) x 5.5 cm (2.2”) x 18.0 cm (7.0”)

Weight

0.95 kg (2.09 lbs)

Note: dimensions include integrated rack mount ears

C2RPS-CHAS8 SecureStack Power Shelf

Power Supply Slots

8

Dimensions (H x W x D)*

44.0 cm (117.3”) x 22.26 cm (8.77”) x 26.4 cm (10.4”)

Weight

5.27 kg (11.6 lbs)

C2RPS-PSM Power Supply

Dimensions (H x W x D)

19.6 cm (7.7”) x 5.2 cm (2.04”) x 25.7 cm (10.1”)

Net Weight (Unit Only)

1.75 kg (3.85 lbs)

Gross Weight (Packaged Unit)

3.20 kg (7.04 lbs)

MTBF

300,000 hours

Operating Temperature

5° C to 40° C (41° F to 104° F)

Storage Temperature

-30° C to 73° C (-22° F to 164° F)

Operating Relative Humidity

10% to 90%

AC Input Frequency Range

50-60 Hz

AC Input Voltage Range

100 – 240 VAC

Maximum Output Power

156 W continuous

C2RPS-POE Power Supply

Dimensions (H x W x D)*

4.45 cm (1.75”) x 44.5 cm (17.5”) x 16.5 cm (6.5”)

Net Weight (Unit Only)

3.47 kg (7.63 lbs)

Gross Weight (Packaged Unit)

4.95 kg (10.89 lbs)

MTBF

589,644 hours at 25° C (77°F)

Operating Temperature

5° C to 40° C (41° F to 104° F)

Storage Temperature

-30° C to 73° C (-22° F to 164° F)

Operating Relative Humidity

10% to 90%

AC Input Frequency Range

50-60 Hz

AC Input Voltage Range

100 – 240 VAC

Maximum Output Power

500 W continuous

schneiderSun™ StorEdge™ UniPack User’s Guide

Copyright 1998 Sun Microsystems, Inc., 901 San Antonio Road • Palo Alto, CA 94303 USA. All rights reserved.

This product or document is protected by copyright and distributed under licenses restricting its use, copying, distribution, and decompilation.

No part of this product or document may be reproduced in any form by any means without prior written authorization of Sun and its licensors,

if any. Third-party software, including font technology, is copyrighted and licensed from Sun suppliers.

Parts of the product may be derived from Berkeley BSD systems, licensed from the University of California. UNIX is a registered trademark in

the U.S. and other countries, exclusively licensed through X/Open Company, Ltd.

Sun, Sun Microsystems, the Sun logo, AnswerBook, SunDocs, StorEdge, and Solaris re trademarks, registered trademarks, or service marks of

Sun Microsystems, Inc. in the U.S. and other countries. All SPARC trademarks are used under license and are trademarks or registered

trademarks of SPARC International, Inc. in the U.S. and other countries. Products bearing SPARC trademarks are based upon an architecture

developed by Sun Microsystems, Inc.

The OPEN LOOK and Sun™ Graphical User Interface was developed by Sun Microsystems, Inc. for its users and licensees. Sun acknowledges

the pioneering efforts of Xerox in researching and developing the concept of visual or graphical user interfaces for the computer industry. Sun

holds a non-exclusive license from Xerox to the Xerox Graphical User Interface, which license also covers Sun’s licensees who implement OPEN

LOOK GUIs and otherwise comply with Sun’s written license agreements.

RESTRICTED RIGHTS: Use, duplication, or disclosure by the U.S. Government is subject to restrictions of FAR 52.227-14(g)(2)(6/87) and

FAR 52.227-19(6/87), or DFAR 252.227-7015(b)(6/95) and DFAR 227.7202-3(a).

DOCUMENTATION IS PROVIDED “AS IS” AND ALL EXPRESS OR IMPLIED CONDITIONS, REPRESENTATIONS AND WARRANTIES,

INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT, ARE DISCLAIMED, EXCEPT TO THE EXTENT THAT SUCH DISCLAIMERS ARE HELD TO BE LEGALLY INVALID.

Copyright 1998 Sun Microsystems, Inc., 901 San Antonio Road • Palo Alto, CA 94303 Etats-Unis. Tous droits réservés.

Ce produit ou document est protégé par un copyright et distribué avec des licences qui en restreignent l’utilisation, la copie, la distribution, et la

décompilation. Aucune partie de ce produit ou document ne peut être reproduite sous aucune forme, par quelque moyen que ce soit, sans

l’autorisation préalable et écrite de Sun et de ses bailleurs de licence, s’il y en a. Le logiciel détenu par des tiers, et qui comprend la technologie

relative aux polices de caractères, est protégé par un copyright et licencié par des fournisseurs de Sun.

Des parties de ce produit pourront être dérivées des systèmes Berkeley BSD licenciés par l’Université de Californie. UNIX est une marque

déposée aux Etats-Unis et dans d’autres pays et licenciée exclusivement par X/Open Company, Ltd.

Sun, Sun Microsystems, le logo Sun, AnswerBook, StorEdge, SunDocs, et Solaris sont des marques de fabrique ou des marques déposées, ou

marques de service, de Sun Microsystems, Inc. aux Etats-Unis et dans d’autres pays. Toutes les marques SPARC sont utilisées sous licence et

sont des marques de fabrique ou des marques déposées de SPARC International, Inc. aux Etats-Unis et dans d’autres pays. Les produits portant

les marques SPARC sont basés sur une architecture développée par Sun Microsystems, Inc.

L’interface d’utilisation graphique OPEN LOOK et Sun™ a été développée par Sun Microsystems, Inc. pour ses utilisateurs et licenciés. Sun

reconnaît les efforts de pionniers de Xerox pour la recherche et le développement du concept des interfaces d’utilisation visuelle ou graphique

pour l’industrie de l’informatique. Sun détient une licence non exclusive de Xerox sur l’interface d’utilisation graphique Xerox, cette licence

couvrant également les licenciés de Sun qui mettent en place l’interface d’utilisation graphique OPEN LOOK et qui en outre se conforment aux

licences écrites de Sun.

CETTE PUBLICATION EST FOURNIE “EN L’ETAT” ET AUCUNE GARANTIE, EXPRESSE OU IMPLICITE, N’EST ACCORDEE, Y

COMPRIS DES GARANTIES CONCERNANT LA VALEUR MARCHANDE, L’APTITUDE DE LA PUBLICATION A REPONDRE A UNE

UTILISATION PARTICULIERE, OU LE FAIT QU’ELLE NE SOIT PAS CONTREFAISANTE DE PRODUIT DE TIERS. CE DENI DE

GARANTIE NE S’APPLIQUERAIT PAS, DANS LA MESURE OU IL SERAIT TENU JURIDIQUEMENT NUL ET NON AVENU.

Regulatory Compliance Statements

Your Sun product is marked to indicate its compliance class:

• Federal Communications Commission (FCC) — USA

• Department of Communications (DOC) — Canada

• Voluntary Control Council for Interference (VCCI) — Japan

Please read the appropriate section that corresponds to the marking on your Sun product before attempting to install the product.

FCC Class A Notice

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC

Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a

residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own

expense.

Shielded Cables: Connections between the workstation and peripherals must be made using shielded cables in order to maintain

compliance with FCC radio frequency emission limits. Networking connections can be made using unshielded twisted-pair (UTP)

cables.

Modifications: Any modifications made to this device that are not approved by Sun Microsystems, Inc. may void the authority

granted to the user by the FCC to operate this equipment.

FCC Class B Notice

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference.

2. This device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC

Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This

equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions,

may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a

particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by

turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/television technician for help.

Shielded Cables: Connections between the workstation and peripherals must be made using shielded cables in order to maintain

compliance with FCC radio frequency emission limits. Networking connections can be made using unshielded twisted pair (UTP)

cables.

Modifications: Any modifications made to this device that are not approved by Sun Microsystems, Inc. may void the authority

granted to the user by the FCC to operate this equipment.

DOC Class A Notice – Avis DOC, Classe A

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

DOC Class B Notice – Avis DOC, Classe B

This Class B digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la classe B respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada

Safety Agency Compliance Statements

Read this section before beginning any procedure. The

following text provides safety precautions to follow when

installing a Sun Microsystems product.

Safety Precautions

For your protection, observe the following safety precautions

when setting up your equipment:

• Follow all cautions and instructions marked on the

equipment.

• Ensure that the voltage and frequency of your power

source match the voltage and frequency inscribed on the

equipment’s electrical rating label.

• Never push objects of any kind through openings in the

equipment. Dangerous voltages may be present.

Conductive foreign objects could produce a short circuit

that could cause fire, electric shock, or damage to your

equipment.

Symbols

The following symbols may appear in this book:

Caution – There is risk of personal injury and

equipment damage. Follow the instructions.

Caution – Hot surface. Avoid contact. Surfaces are

hot and may cause personal injury if touched.

Caution – Hazardous voltages are present. To reduce

the risk of electric shock and danger to personal

health, follow the instructions.

On – Applies AC power to the system.

Depending on the type of power switch your device has, one

of the following symbols may be used:

Off – Removes AC power from the system.

Standby – The On/Standby switch is in the standby

position.

Modifications to Equipment

Do not make mechanical or electrical modifications to the

equipment. Sun Microsystems is not responsible for

regulatory compliance of a modified Sun product.

Placement of a Sun Product

Caution – Do not block or cover the openings of your

Sun product. Never place a Sun product near a

radiator or heat register. Failure to follow these

guidelines can cause overheating and affect the

reliability of your Sun product.

SELV Compliance

Safety status of I/O connections comply to SELV

requirements.

Power Cord Connection

Caution – Sun products are designed to work with

single-phase power systems having a grounded

neutral conductor. To reduce the risk of electric

shock, do not plug Sun products into any other type

of power system. Contact your facilities manager or a

qualified electrician if you are not sure what type of

power is supplied to your building.

Caution – Not all power cords have the same current

ratings. Household extension cords do not have

overload protection and are not meant for use with

computer systems. Do not use household extension

cords with your Sun product.

Caution – Your Sun product is shipped with a

grounding type (three-wire) power cord. To reduce

the risk of electric shock, always plug the cord into a

grounded power outlet.

The following caution applies only to devices with a

Standby power switch:

Caution – The power switch of this product functions

as a standby type device only. The power cord serves

as the primary disconnect device for the system. Be

sure to plug the power cord into a grounded power

outlet that is nearby the system and is readily

accessible. Do not connect the power cord when the

power supply has been removed from the system

chassis.

Lithium Battery

Caution – On Sun CPU boards, there is a lithium

battery molded into the real-time clock, SGS No.

MK48T59Y, MK48TXXB-XX, MK48T18-XXXPCZ,

M48T59W-XXXPCZ, or MK48T08. Batteries are not

customer replaceable parts. They may explode if

mishandled. Do not dispose of the battery in fire. Do

not disassemble it or attempt to recharge it.

System Unit Cover

You must remove the cover of your Sun computer system

unit in order to add cards, memory, or internal storage

devices. Be sure to replace the top cover before powering up

your computer system.

Caution – Do not operate Sun products without the

top cover in place. Failure to take this precaution

may result in personal injury and system damage.

Laser Compliance Notice

Sun products that use laser technology comply with

Class 1 laser requirements.

CD-ROM

Caution – Use of controls, adjustments, or the

performance of procedures other than those specified

herein may result in hazardous radiation exposure.

Einhaltung sicherheitsbehördlicher

Vorschriften

Auf dieser Seite werden Sicherheitsrichtlinien beschrieben,

die bei der Installation von Sun-Produkten zu beachten sind.

Sicherheitsvorkehrungen

Treffen Sie zu Ihrem eigenen Schutz die folgenden

Sicherheitsvorkehrungen, wenn Sie Ihr Gerät installieren:

• Beachten Sie alle auf den Geräten angebrachten

Warnhinweise und Anweisungen.

• Vergewissern Sie sich, daß Spannung und Frequenz Ihrer

Stromquelle mit der Spannung und Frequenz

übereinstimmen, die auf dem Etikett mit den elektrischen

Nennwerten des Geräts angegeben sind.

• Stecken Sie auf keinen Fall irgendwelche Gegenstände in

Öffnungen in den Geräten. Leitfähige Gegenstände

könnten aufgrund der möglicherweise vorliegenden

gefährlichen Spannungen einen Kurzschluß verursachen,

der einen Brand, Stromschlag oder Geräteschaden

herbeiführen kann.

Symbole

Die Symbole in diesem Handbuch haben folgende

Bedeutung:

Achtung – Gefahr von Verletzung und

Geräteschaden. Befolgen Sie die Anweisungen.

Achtung – Hohe Temperatur. Nicht berühren, da

Verletzungsgefahr durch heiße Oberfläche besteht.

Achtung – Gefährliche Spannungen. Anweisungen

befolgen, um Stromschläge und Verletzungen zu

vermeiden.

Ein – Setzt das System unter Wechselstrom.

Je nach Netzschaltertyp an Ihrem Gerät kann eines der

folgenden Symbole benutzt werden:

Aus – Unterbricht die Wechselstromzufuhr zum

Gerät.

Wartezustand (Stand-by-Position) – Der Ein-/

Wartezustand-Schalter steht auf Wartezustand.

Änderungen an Sun-Geräten.

Nehmen Sie keine mechanischen oder elektrischen

Änderungen an den Geräten vor. Sun Microsystems,

übernimmt bei einem Sun-Produkt, das geändert wurde,

keine Verantwortung für die Einhaltung behördlicher

Vorschriften

Aufstellung von Sun-Geräten

Achtung – Um den zuverlässigen Betrieb Ihres SunGeräts zu gewährleisten und es vor Überhitzung zu

schützen, dürfen die Öffnungen im Gerät nicht

blockiert oder verdeckt werden. Sun-Produkte sollten

niemals in der Nähe von Heizkörpern oder

Heizluftklappen aufgestellt werden.

Einhaltung der SELV-Richtlinien

Die Sicherung der I/O-Verbindungen entspricht den

Anforderungen der SELV-Spezifikation.

Anschluß des Netzkabels

Achtung – Sun-Produkte sind für den Betrieb an

Einphasen-Stromnetzen mit geerdetem Nulleiter

vorgesehen. Um die Stromschlaggefahr zu

reduzieren, schließen Sie Sun-Produkte nicht an

andere Stromquellen an. Ihr Betriebsleiter oder ein

qualifizierter Elektriker kann Ihnen die Daten zur

Stromversorgung in Ihrem Gebäude geben.

Achtung – Nicht alle Netzkabel haben die gleichen

Nennwerte. Herkömmliche, im Haushalt verwendete

Verlängerungskabel besitzen keinen

Überlastungsschutz und sind daher für

Computersysteme nicht geeignet.

Achtung – Ihr Sun-Gerät wird mit einem dreiadrigen

Netzkabel für geerdete Netzsteckdosen geliefert. Um

die Gefahr eines Stromschlags zu reduzieren,

schließen Sie das Kabel nur an eine fachgerecht

verlegte, geerdete Steckdose an.

Die folgende Warnung gilt nur für Geräte mit WartezustandNetzschalter:

Achtung – Der Ein/Aus-Schalter dieses Geräts

schaltet nur auf Wartezustand (Stand-By-Modus).

Um die Stromzufuhr zum Gerät vollständig zu

unterbrechen, müssen Sie das Netzkabel von der

Steckdose abziehen. Schließen Sie den Stecker des

Netzkabels an eine in der Nähe befindliche, frei

zugängliche, geerdete Netzsteckdose an. Schließen

Sie das Netzkabel nicht an, wenn das Netzteil aus der

Systemeinheit entfernt wurde.

Lithiumbatterie

Achtung – CPU-Karten von Sun verfügen über eine

Echtzeituhr mit integrierter Lithiumbatterie (Teile-Nr.

MK48T59Y, MK48TXXB-XX, MK48T18-XXXPCZ,

M48T59W-XXXPCZ, oder MK48T08). Diese Batterie

darf nur von einem qualifizierten Servicetechniker

ausgewechselt werden, da sie bei falscher

Handhabung explodieren kann. Werfen Sie die

Batterie nicht ins Feuer. Versuchen Sie auf keinen

Fall, die Batterie auszubauen oder wiederaufzuladen.

Gehäuseabdeckung

Sie müssen die obere Abdeckung Ihres Sun-Systems

entfernen, um interne Komponenten wie Karten,

Speicherchips oder Massenspeicher hinzuzufügen. Bringen

Sie die obere Gehäuseabdeckung wieder an, bevor Sie Ihr

System einschalten.

Achtung – Bei Betrieb des Systems ohne obere

Abdeckung besteht die Gefahr von Stromschlag und

Systemschäden.

Einhaltung der Richtlinien für Laser

Sun-Produkte, die mit Laser-Technologie arbeiten,

entsprechen den Anforderungen der Laser Klasse 1.

CD-ROM

Warnung – Die Verwendung von anderen

Steuerungen und Einstellungen oder die

Durchfhrung von Prozeduren, die von den hier

beschriebenen abweichen, knnen gefhrliche

Strahlungen zur Folge haben.

Conformité aux normes de sécurité

Ce texte traite des mesures de sécurité qu’il convient de

prendre pour l’installation d’un produit Sun Microsystems.

! !

!

Class 1 Laser Product

Luokan 1 Laserlaite

Klasse 1 Laser Apparat

Laser Klasse 1

Mesures de sécurité

Pour votre protection, veuillez prendre les précautions

suivantes pendant l’installation du matériel :

• Suivre tous les avertissements et toutes les instructions

inscrites sur le matériel.

• Vérifier que la tension et la fréquence de la source

d’alimentation électrique correspondent à la tension et à la

fréquence indiquées sur l’étiquette de classification de

l’appareil.

• Ne jamais introduire d’objets quels qu’ils soient dans une

des ouvertures de l’appareil. Vous pourriez vous trouver

en présence de hautes tensions dangereuses. Tout objet

conducteur introduit de la sorte pourrait produire un

court-circuit qui entraînerait des flammes, des risques

d’électrocution ou des dégâts matériels.

Symboles

Vous trouverez ci-dessous la signification des différents

symboles utilisés :

Attention : risques de blessures corporelles et de

dégâts matériels. Veuillez suivre les instructions.

Attention : surface à température élevée. Evitez le

contact. La température des surfaces est élevée et leur

contact peut provoquer des blessures corporelles.

Attention : présence de tensions dangereuses. Pour

éviter les risques d’électrocution et de danger pour la

santé physique, veuillez suivre les instructions.

MARCHE – Votre système est sous tension (courant

alternatif).

Un des symboles suivants sera peut-être utilisé en fonction

du type d’interrupteur de votre système:

ARRET – Votre système est hors tension (courant

alternatif).

VEILLEUSE – L’interrupteur Marche/Veilleuse est

en position « Veilleuse ».

Modification du matériel

Ne pas apporter de modification mécanique ou électrique au

matériel. Sun Microsystems n’est pas responsable de la

conformité réglementaire d’un produit Sun qui a été modifié.

Positionnement d’un produit Sun

Attention : pour assurer le bon fonctionnement de

votre produit Sun et pour l’empêcher de surchauffer,

il convient de ne pas obstruer ni recouvrir les

ouvertures prévues dans l’appareil. Un produit Sun

ne doit jamais être placé à proximité d’un radiateur

ou d’une source de chaleur.

Conformité SELV

Sécurité : les raccordements E/S sont conformes aux normes

SELV.

Connexion du cordon d’alimentation

Attention : les produits Sun sont conçus pour

fonctionner avec des alimentations monophasées

munies d’un conducteur neutre mis à la terre. Pour

écarter les risques d’électrocution, ne pas brancher de

produit Sun dans un autre type d’alimentation

secteur. En cas de doute quant au type d’alimentation

électrique du local, veuillez vous adresser au

directeur de l’exploitation ou à un électricien qualifié.

Attention : tous les cordons d’alimentation n’ont pas

forcément la même puissance nominale en matière de

courant. Les rallonges d’usage domestique n’offrent

pas de protection contre les surcharges et ne sont pas

prévues pour les systèmes d’ordinateurs. Ne pas

utiliser de rallonge d’usage domestique avec votre

produit Sun.

Attention : votre produit Sun a été livré équipé d’un

cordon d’alimentation à trois fils (avec prise de terre).

Pour écarter tout risque d’électrocution, branchez

toujours ce cordon dans une prise mise à la terre.

L’avertissement suivant s’applique uniquement aux systèmes

équipés d’un interrupteur VEILLEUSE:

Attention : le commutateur d’alimentation de ce

produit fonctionne comme un dispositif de mise en

veille uniquement. C’est la prise d’alimentation qui

sert à mettre le produit hors tension. Veillez donc à

installer le produit à proximité d’une prise murale

facilement accessible. Ne connectez pas la prise

d’alimentation lorsque le châssis du système n’est

plus alimenté.

Batterie au lithium

Attention : sur les cartes CPU Sun, une batterie au

lithium (référence MK48T59Y, MK48TXXB-XX,

MK48T18-XXXPCZ, M48T59W-XXXPCZ, ou

MK48T08.) a été moulée dans l’horloge temps réel

SGS. Les batteries ne sont pas des pièces

remplaçables par le client. Elles risquent d’exploser

en cas de mauvais traitement. Ne pas jeter la batterie

au feu. Ne pas la démonter ni tenter de la recharger.

Couvercle

Pour ajouter des cartes, de la mémoire, ou des unités de

stockage internes, vous devrez démonter le couvercle de

l’unité système Sun. Ne pas oublier de remettre ce couvercle

en place avant de mettre le système sous tension.

Attention : il est dangereux de faire fonctionner un

produit Sun sans le couvercle en place. Si l’on néglige

cette précaution, on encourt des risques de blessures

corporelles et de dégâts matériels.

Conformité aux certifications Laser

Les produits Sun qui font appel aux technologies lasers sont

conformes aux normes de la classe 1 en la matière.

CD-ROM

Attention – L’utilisation de contrôles, de réglages ou

de performances de procédures autre que celle

spécifiée dans le présent document peut provoquer

une exposition à des radiations dangereuses.

Normativas de seguridad

El siguiente texto incluye las medidas de seguridad que se

deben seguir cuando se instale algún producto de Sun

Microsystems.

Precauciones de seguridad

Para su protección observe las siguientes medidas de

seguridad cuando manipule su equipo:

• Siga todas los avisos e instrucciones marcados en el

equipo.

• Asegúrese de que el voltaje y la frecuencia de la red

eléctrica concuerdan con las descritas en las etiquetas de

especificaciones eléctricas del equipo.

• No introduzca nunca objetos de ningún tipo a través de los

orificios del equipo. Pueden haber voltajes peligrosos.

Los objetos extraños conductores de la electricidad pueden

producir cortocircuitos que provoquen un incendio,

descargas eléctricas o daños en el equipo.

Símbolos

En este libro aparecen los siguientes símbolos:

Precaución – Existe el riesgo de lesiones personales y

daños al equipo. Siga las instrucciones.

Precaución – Superficie caliente. Evite el contacto.

Las superficies están calientes y pueden causar daños

personales si se tocan.

Precaución – Voltaje peligroso presente. Para reducir

el riesgo de descarga y daños para la salud siga las

instrucciones.

Encendido – Aplica la alimentación de CA al sistema.

Según el tipo de interruptor de encendido que su equipo

tenga, es posible que se utilice uno de los siguientes

símbolos:

Apagado – Elimina la alimentación de CA del

sistema.

En espera – El interruptor de Encendido/En espera

se ha colocado en la posición de En espera.

Modificaciones en el equipo

No realice modificaciones de tipo mecánico o eléctrico en el

equipo. Sun Microsystems no se hace responsable del

cumplimiento de las normativas de seguridad en los equipos

Sun modificado

Ubicación de un producto Sun

Precaución – Para asegurar la fiabilidad de

funcionamiento de su producto Sun y para protegerlo

de sobrecalentamien-tos no deben obstruirse o

taparse las rejillas del equipo. Los productos Sun

nunca deben situarse cerca de radiadores o de

fuentes de calor.

Cumplimiento de la normativa SELV

El estado de la seguridad de las conexiones de entrada/

salida cumple los requisitos de la normativa SELV.

Conexión del cable de alimentación eléctrica

Precaución – Los productos Sun están diseñados

para

trabajar en una red eléctrica monofásica con toma de

tierra. Para reducir el riesgo de descarga eléctrica, no

conecte los productos Sun a otro tipo de sistema de

alimentación eléctrica. Póngase en contacto con el

responsable de mantenimiento o con un electricista

cualificado si no está seguro del sistema de

alimentación eléctrica del que se dispone en su

edificio.

Precaución – No todos los cables de alimentación

eléctrica tienen la misma capacidad. Los cables de

tipo doméstico no están provistos de protecciones

contra sobrecargas y por tanto no son apropiados

para su uso con computadores. No utilice

alargadores de tipo doméstico para conectar sus

productos Sun.

Precaución – Con el producto Sun se proporciona un

cable de alimentación con toma de tierra. Para

reducir el riesgo de descargas eléctricas conéctelo

siempre a un enchufe con toma de tierra.

La siguiente advertencia se aplica solamente a equipos con

un interruptor de encendido que tenga una posición “En

espera”:

Precaución – El interruptor de encendido de este

producto funciona exclusivamente como un

dispositivo de puesta en espera. El enchufe de la

fuente de alimentación está diseñado para ser el

elemento primario de desconexión del equipo. El

equipo debe instalarse cerca del enchufe de forma

que este último pueda ser fácil y rápidamente

accesible. No conecte el cable de alimentación cuando

se ha retirado la fuente de alimentación del chasis del

sistema.

Batería de litio

Precaución – En las placas de CPU Sun hay una

batería de litio insertada en el reloj de tiempo real,

tipo SGS Núm. MK48T59Y, MK48TXXB-XX,

MK48T18-XXXPCZ, M48T59W-XXXPCZ, o MK48T08.

Las baterías no son elementos reemplazables por el

propio cliente. Pueden explotar si se manipulan de

forma errónea. No arroje las baterías al fuego. No las

abra o intente recargarlas.

Tapa de la unidad del sistema

Debe quitar la tapa del sistema cuando sea necesario añadir

tarjetas, memoria o dispositivos de almacenamiento internos.

Asegúrese de cerrar la tapa superior antes de volver a

encender el equipo.

Precaución – Es peligroso hacer funcionar los

productos Sun sin la tapa superior colocada. El hecho

de no tener en cuenta esta precaución puede

ocasionar daños personales o perjudicar el

funcionamiento del equipo.

Aviso de cumplimiento con requisitos de láser

Los productos Sun que utilizan la tecnología de láser

cumplen con los requisitos de láser de Clase 1.

!

!

!

Class 1 Laser Product

Luokan 1 Laserlaite

Klasse 1 Laser Apparat

Laser Klasse 1

Precaución – El manejo de los controles, los ajustes o

la ejecución de procedimientos distintos a los aquí

especificados pueden exponer al usuario a

radiaciones peligrosas.

GOST-R Certification Mark

Nordic Lithium Battery Cautions

Norge

ADVARSEL – Litiumbatteri — Eksplosjonsfare.

Ved utskifting benyttes kun batteri som anbefalt av

apparatfabrikanten. Brukt batteri returneres

apparatleverandøren.

Sverige

VARNING – Explosionsfara vid felaktigt batteribyte.

Använd samma batterityp eller en ekvivalent typ

som rekommenderas av apparattillverkaren. Kassera

använt batteri enligt fabrikantens instruktion.

Danmark

ADVARSEL! – Litiumbatteri — Eksplosionsfare ved

fejlagtig håndtering. Udskiftning må kun ske med

batteri af samme fabrikat og type. Levér det brugte

batteri tilbage til leverandøren.

Suomi

VAROITUS – Paristo voi räjähtää, jos se on

virheellisesti asennettu. Vaihda paristo ainoastaan

laitevalmistajan suosittelemaan tyyppiin. Hävitä

käytetty paristo valmistajan ohjeiden mukaisesti.

This guide contains general information about Sun™ StorEdge™ UniPack CD-ROM,

hard disk, and tape drives. See the specification sheet that was sent along with this

documentation for drive-specific information.

UNIX Commands

This document contains brief descriptions of commonly used UNIX commands. See

these sources for more specific information on commands and procedures:

■ The Solaris Handbook for SMCC Peripherals that corresponds to your operating

system

■ AnswerBook™ on-line documentation, which contains the complete set of the

Solaris™ 1.x or Solaris 2.x environments documentation

■ Other software documentation that you received with your system

Refer to the Solaris Handbook for SMCC Peripherals that corresponds to your operating

system for information about shutting down and configuring your system.

Installation Notes

The following notes supplement information in the Sun StorEdge UniPack Installation

card.

Status LED

When power is applied to the enclosure, a green status LED (located on the front of

the unit in the lower right corner) is lit.

If your enclosure has a hard disk, the LED blinks to show small computer system

interface (SCSI) bus activity.

Note – With heavy activity, the LED on hard disk units can be off for up to ten

seconds. In addition, the LED remains off during formatting, up to 15 minutes per

Gbyte.

SCSI Termination

The enclosure is self-terminating. In one configuration an external terminator is

required: in non ultraSCSI applications with a narrow device at the end of the SCSI

bus chain. Install the external terminator on the narrow device. Contact your Sun

sales representative for the terminator part number: 150-2267-xx.

Termination is indicated by two LEDs located on the back of the unit in the lower

right-hand corner:

■ Hi LED: Indicates that the high order SCSI bits are terminated

■ Lo LED: Indicates that the low order SCSI bits are terminated

The Hi LED will be lit if the enclosure is followed by a narrow SCSI device or if the

enclosure is the last device in a SCSI chain.

The Lo LED will be lit only if the enclosure is the last device in a SCSI chain.

These LEDs are for set-up and troubleshooting only and should be ignored during

normal operation.

SCSI Bus Limitations

Do not connect any external tape, CD-ROM, or non-ultraSCS UniPack unit on the

same bus as an ultraSCSI device. Tapes CD-ROMs, and other non-ultraSCSI devices

can be relegated to a separate host adapter containing no ultraSCSI units.

Do not connect non-ultraSCSI units to an embedded host adapter if that host adapter

controls internal system ultraSCSI devices. Mixing non-ultraSCSI and ultraSCSI

devices may cause the ultraSCSI devices to revert to non-ultraSCSI performance.

Patches

Operating system modifications are required for the devices discussed in this section

to operate correctly. Obtain the most current revision of a patch through your service

channels.

If a patch is not available, the modifications you need to make to the appropriate

conf or sys files are also listed. You must be root to modify these files.

Caution – Altering a conf or sys file inappropriately can seriously affect your

system’s performance. If you are not familiar with this type of task, ask your system

administrator for assistance.

Reboot your system after adding patches or modifying conf or sys files.

SWIS/S Wide SCSI Host Adapter

Solaris 2.x Environment

Patch

■ Solaris™ 2.3 environment:Patch ID Number 101378-xx

■ Solaris 2.4 environment:Patch ID Number 102509-xx

Workaround

If you cannot obtain the patch for the Solaris 2.3 or 2.4 environments, include this

line in the /etc/system file:

Solaris 1.x Environment

The SWIS/S Wide SCSI Host Adapter is not supported in the

Solaris 1.x environment.

This guide contains general information about the Sun StorEdge UniPack

CD-ROM, hard disk, and tape drives. See the specification sheet that was

sent along with this documentation for drive-specific information.

CD-ROM Drive

Software Commands

This table contains brief descriptions of some software commands that are

commonly used with CD-ROM drives. Refer to the Solaris Handbook for SMCC

Peripherals, man pages, or AnswerBook on-line documentation for more information.

Cleaning a CD

If your drive cannot read a compact disc (CD), the CD could be dusty or dirty. Clean

the CD with a soft, clean, lint-free, dry cloth and:

■ Clean only the non-labeled side of the CD.

TABLE 1-1 Software Commands for CD-ROM Drives

Command Description

mount Attaches a file system to the file system hierarchy at the mount

point, which is the path name of a directory

eject Ejects media such as a CD-ROM or diskette from the drive

■ Wipe the CD radially from the center to the outside of the CD.

Caution – Do not use solvents (like benzine, paint thinner, phonograph record

cleaner, or antistatic aerosol spray) or abrasive cleaners to clean CDs.

Handling and Storing CDs

■ Handle CDs only by their edges; avoid touching CD surfaces.

■ Do not write on CDs with permanent marking pens.

■ Do not use CDs in high-dust environments.

■ Keep CDs out of direct sunlight, extreme sources of heat or cold, and away from

dust and moisture.

■ Make sure CDs are at room temperature before using them.

■ Store CDs in storage boxes so that they remain clean and free of dust.

Inserting a CD

1. Push the eject button to open the drive tray.

You may need to unmount the CD before manually ejecting it.

You can also eject the CD by issuing a software command such as eject. See the

Solaris Handbook for SMCC Peripherals for more information.

If your CD does not eject, see “Emergency Ejection,” which follows.

2. Place the CD, label side up, into the tray (FIGURE 1-1).

FIGURE 1-1 Inserting a CD into the CD-ROM Drive

3. Push the eject button to close the tray.

You can also close the tray by lightly pressing on the front of the tray.

Emergency Ejection

Caution – Use this procedure only if you have tried to unmount the CD and the

eject button does not function. Data may be corrupted if this procedure is performed

while the LED indicator is lit.

1. Turn off power to the CD-ROM drive.

2. Use a large straightened wire paper clip (or similar object) and insert it into the

emergency eject hole until the tray opens.

The emergency eject hole is about the size of a paper clip and is located on the front

of the drive near the eject button.

Hard Disk Drive

Software Commands

This table contains brief descriptions of some software commands that are

commonly used with hard disk drives. Refer to the Solaris Handbook for SMCC

Peripherals, man pages, or AnswerBook on-line documentation for more information.

Refer to the AnswerBook on-line documentation that came with your operating

system for more information.

TABLE 1-2 Software Commands Used with Hard Disks

Command Description

mount Attaches a file system to the file system hierarchy at the mount

point, which is the path name of a directory

newfs Makes Ufs file systems on disk partitions

format Formats, labels, repairs, and analyzes disks on your system

Tape Drive

Software Commands

This table contains brief descriptions of some software commands that are

commonly used with tape drives. Refer to the Solaris Handbook for SMCC Peripherals,

man pages or AnswerBook on-line documentation for more information.

Cleaning

You must clean the tape drive regularly to maintain reliable operation. The

frequency of cleaning depends on which tape drive you have. Refer to the cleaning

information in your tape drive specifications sheet.

Use only cleaning cartridges that are approved for your tape drive. Approved

cleaning cartridges are listed in your tape drive specifications sheet.

Follow the cleaning instructions included with the cleaning cartridge. These

cartridges are available from many computer supply companies.

Caution – Do not use cleaning cartridges or fluids designed for use in video

or audio devices. These cartridges or fluids can damage the tape drive.

TABLE 1-3 Software Commands for Tape Drives

Command Description

cpio Copies file archives in and out

mt Sends commands to a magnetic tape drive

tapetool Reads files from tape or archives files to tape

st Acts as a device driver and interface to SCSI tape devices

tar Creates tape archives and adds or extracts files

ufsdump Backs up partitions and/or the entire disk

ufsrestore Moves data from tape back to the disk

Tape Cartridge

Use only tape cartridges that are approved for your tape drive. Approved tape

cartridges are listed in your tape drive specifications sheet.

These tape cartridges require no pre-formatting and are available from many

computer supply companies.

Note – Do not use video or audio tapes; use only data-grade tape cartridges.

Thermal Conditioning

To ensure proper thermal conditioning, keep the cartridge at the same temperature

as the drive for 24 hours.

Write-Protection

When the tape is write-protected (read-only mode), data on the tape cannot be

overwritten. When the tape is write-enabled, you can write and store new data on

the tape.

For information on how to write protect a tape cartridge, refer to your tape drive

specifications sheet or documentation that is contained with the tape cartridge.

Tensioning Pass

When you insert a blank 1/4-inch tape cartridge or one that has been stored for a

long time, run it from one end to the other. This tensioning pass ensures an even

distribution of tension throughout the tape. See the Solaris Handbook for SMCC

Peripherals for specific instructions about tensioning a tape cartridge.

Handling and Storage

■ Avoid touching the surface of the tape.

■ Make sure the cartridge is at room temperature before using it.

■ Keep cartridges away from anything magnetic.

■ Keep cartridges out of direct sunlight and sources of heat, cold, or humidity.

■ Rewind a cartridge before storing.

■ Store cartridges in a dust-free environment, upright on edge rather than flat.

■ Maintain stable temperature for long term cartridge storage.

■ Maintain stable humidity (near 50%) for long term cartridge storage.

Hard Drive Replacement

To replace a hard disk drive in a Sun Sun StorEdge UniPack enclosure, you must

shut down the operating system, turn off the power, and open the enclosure before

replacing the drive.

▼ Prepare the Workstation

1. Halt the operating system.

See the Solaris™ Handbook for SMCC Peripherals that came with your system.or on the

Solaris AnswerBook® on-line documentation for the appropriate command.

2. Turn off the power to the workstation and peripherals.

Be sure the AC power cord to the wall socket remains connected for electrical

grounding.

▼ Open the Disk Drive Enclosure

1. If you have a security cable, remove it and the screw at the center rear of the drive.

a. Open the enclosure by pressing inward on the side tabs and lifting the rear of

the cover.

FIGURE 2-1 Opening the Enclosure

2. Carefully remove the acoustic foam if any, that covers the disk drive.

The foam has finger holes for easy removal.

Caution – Do not remove the power supply unless you are a trained service

provider.

3. Wrap a wrist strap several times around your wrist and attach the copper end to

the unpainted surface of the power supply

FIGURE 2-2 Sun Sun StorEdge UniPack Without the Cover

▼ Remove the Old Drive

1. Look at the bottom of the drive enclosure.

2. Pull out the tab on the bottom of the base as you pull the bracket forward gently.

The front of the bracket has a finger pull.

3. Remove the drive and bracket from the enclosure.

FIGURE 2-4 Removing or Attaching Bracket and Drive

4. Remove the old hard drive from the bracket.

Four screws at the bottom secure the drive.

▼ Install the New Drive

1. Unpack the new drive and place it upside down on the antistatic bag it came in.

2. Secure the new drive to the drive bracket with the four screws.

3. Place the drive and bracket into the enclosure just inside the front.

4. Slide the drive and bracket under the six bracket tabs.

Release the tab on the underside of the case to ease the insertion. The drive

connector locks into the connector on the power supply.

▼ Replace the Cover

1. Remove the wrist strap and check that the enclosure is clear of anything but the

drive and power supply.

2. Replace the acoustic foam, if any, over the disk drive.

3. Replace the cover.

a. At the front, fit the small hooks at each side of the cover through the holes in

the metal casing.

b. Lower the cover until it clicks into place

▼ Connect the Cables and Turn the Power On

1. Connect the cables.

2. Turn on the power to the peripherals and the workstation

CD-ROM or Tape Drive

Replacement

To replace a CD-ROM or tape drive in a Sun Sun StorEdge UniPack enclosure, you

must shut down the operating system, turn off the power, and open the enclosure

before replacing the drive.

▼ Prepare the Workstation

1. Halt the workstation operating system.

See the Solaris™ Handbook for SMCC Peripherals that comes with your system. You

can also find the handbook on the Solaris AnswerBook® on-line documentation.

2. Turn off the power to the workstation and peripherals.

Be sure the AC power cord between the drive and the wall socket remains connected

for electrical grounding.

3. Disconnect the cable between the drive and the workstation.

▼ Open the Drive Enclosure

1. If you have a security cable, remove it and the screw at the center rear of the drive.

2. Open the drive enclosure by pressing inward on the side tabs and lifting the rear

of the cover.

FIGURE 3-1 Removing the Enclosure Cover

Caution – Do not remove the power supply unless you are a trained service

provider.

3. Wrap a wrist strap several times around your wrist and attach the copper end to

the unpainted surface of the power supply.

▼ Remove the Old Drive

1. Look at the bottom of the drive enclosure.

2. Pull out the tab while pulling the drive and bracket forward.

The internal cables remain connected to the drive.

schneiderIGP10, IGP20 Intelligent Gauge Pressure Transmitters IAP10 Intelligent Absolute Pressure Transmitter

• IGP10 for compact light weight and direct-to-process

mounting (bracket optionally available)

• IGP20, bracket mounted, for lower ranges, more

material options, and vacuum service

• Field-proven silicon strain gauge technology

• Corrosion-resistant epoxy finish

• Accuracy to ± 0.07 % of span

• Ambient temperature effects to ± 0.2 % URL

per 55 °C (100 °F) change

• Intelligent FOXCOM & HART / 4 to 20 mA version

or economical 4 to 20 mA version

• LCD Indicator / Pushbutton Configurator

to set zero, span, display units, etc.

Optional on Digital / 4 to 20 mA version,

Standard on 4 to 20 mA version

These Intelligent, two-wire transmitters provide precise, reliable, measurement of gauge or absolute

pressure, and transmit a 4 to 20 mA output signal

with a superimposed HART/ FOXCOM digital signal for remote configuration and monitoring.

Accuracy (Includes Linearity, Hystersis, and

Repeatability)

Electronics

Version

Configured

Output Signal

Accuracy in %

of Calib. Span

-D & -T Digital

4 to 20 mA

± 0.07

± 0.1

-I 4 to 20 mA ± 0.2

Model Codes IGP10

Ambient Temperature Effect

Total effect for a 55 °C (100 °F) change within Normal Operating Conditions limit is:

Electronics -D, -T: ± 0.2 % of URL

Electronics -I: ± (0.2 % of URL + 0.1 % of span)

For complete specifications, refer to Product Specification

Sheet PSS 2A-1C13 B

Intelligent Direct Connected Gauge Pressure Transmitter IGP10

Electronics Versions and Output Signal

Intelligent; Digital FoxCom and/or 4 to 20 mA dc, Configurable . . . . . . . . . . . . . . -D

Intelligent; Digital HART and 4 to 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . -T

4 to 20 mA Analog Output, Explosionproof and Intrinsically Safe . . . . . . . . . . . . . -I

Structure Code – Process Connection, Sensor, and Fill Fluid

Process Connection Mat’l Sensor Fill Fluid

316L ss Co-Ni-Cr Silicone. . . . . . . . . . . . . . . . . . . . . . . . 20

316L ss Co-Ni-Cr Fluorinert . . . . . . . . . . . . . . . . . . . . . . . 21

316L ss 316L ss Silicone . . . . . . . . . . . . . . . . . . . . . . . 22

316L ss 316L ss Fluorinert. . . . . . . . . . . . . . . . . . . . . . . 23

Span Limits – Absolute or Gauge Pressure Units, as Applicable

MPa psi bar or kg/cm²

0.007 and 0.21 1 and 30 0.07 and 2.1…………………………C

0.07 and 2.1 10 and 300 0.7 and 21 …………………………D

0.7 and 21 100 and 3000 7 and 210 ………………………..E

Conduit Connection

1/2 NPT Conduit Connection, Both Sides ……………………………..1

PG 13.5 Conduit Connection, Both Sides (available only with Electrical Safety CodesE&N ………2

Electrical Safety (See Electrical Safety Specifications Section)

CENELEC Certified Intrinsically Safe, ia ………………………………..E

CSA Certified …………………………………………….N

EUROPEAN Ex, N, IIC. Nonsparking ………………………………….C

FM Approved …………………………………………….F

SAA Certified, EEx, d, IIC ……………………………………….A

Options

Mounting Bracket Set

Painted Steel Bracket with Plated Steel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1

Stainless Steel Bracket with Stainless Steel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M2

Digital Indicator with Pushbuttons (standard equipment on IGP10-I)

Digital Indicator, Pushbuttons, and Window Cover (for Electr VersionD&T only) . . . . . . . . . . . . . . . . . . . . . -L1

Vent Screw and Block & Bleed Valve

Vent Screw in Process Connection for IGP10/IAP10; or in High Side Process Cover for IGP20. . . . . . . . . . . . . . . V1

Block and Bleed Valve, Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V2

Block and Bleed Valve, 316 ss. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V3

Block and Bleed Valve, 316 ss Body w/Monel Trim (NACE Approved) . . . . . . . . . . . . . . . . . . . . . . . . . . . V4

Conduit Thread Adapters

Hawke-Type 1/2 NPT Cable Gland for use with Conduit Connection Code “1” . . . . . . . . . . . . . . . . . . . . . . . A1

Plastic PG 13.5 Connector for use with Conduit Connection Code “2” (available only with Electrical Safety Codes E & N) . A2

M20 Connector for use with Conduit Connection Code “1” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

Electronics Housing Features

External Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z1

Custody Transfer Lock and Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z2

External Zero Adjustment and Custody Transfer Lock and Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z3

Factory Configuration

Digital Output (4 to 20 mA Default if not selected) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1

Full Factory Configuration (Requires Configuration Form to be filled out) . . . . . . . . . . . . . . . . . . . . . . . . . . C2

Miscellaneous Optional Selections

G 1/2 B Manometer Process Connection (Not Available with Option “-V1”) …………………….G

R 1/2 Process Connection (1/2 NPT to R 1/2 Adapter) ……………………………..R

Five Year Warranty …………………………………………….W

Supplemental Customer Tag (Stainless Steel Tag wired onto Transmitter) …………………….T

Model Codes IGP20 1

Gauge, Abs. and d/p Pressure IGP10 – IGP20 – IAP10

09/1999 CA 2A-1C13 B-(en)

1-3

Intelligent Bracket-Mounted Gauge Pressure Transmitter IGP20

Electronics Versions and Output Signal

Digital, FOXCOM, or 4 to 20 mA dc, Software Selectable ………….D

Digital, HART/4 to 20 mA ………………………..T

4 to 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I

Structure Code – Process Cover, Sensor Material, and Sensor Fill Fluid

Hi-Side Cover . Sensor Material. . Fill Fluid

Steel …… Co-Ni-Cr…… Silicone . . . . . . . . . . . . . . . . . . . . . 10

Steel …… Co-Ni-Cr…… Fluorinert . . . . . . . . . . . . . . . . . . . . . 11

Steel …… 316L ss …… Silicone. . . . . . . . . . . . . . . . . . . . . . 12

Steel …… 316L ss …… Fluorinert . . . . . . . . . . . . . . . . . . . . . 13

Steel …… Hastelloy C …. Silicone. . . . . . . . . . . . . . . . . . . . . . 16

Steel …… Hastelloy C …. Fluorinert . . . . . . . . . . . . . . . . . . . . . 17

316 ss . . . . . Co-Ni-Cr…… Silicone …… Value Package . . . . . . . 20

316 ss . . . . . Co-Ni-Cr…… Fluorinert . . . . . . . . . . . . . . . . . . . . . 21

316 ss . . . . . 316L ss …… Silicone. . . . . . . . . . . . . . . . . . . . . . 22

316 ss . . . . . 316L ss …… Fluorinert . . . . . . . . . . . . . . . . . . . . . 23

316 ss . . . . . Hastelloy C …. Silicone. . . . . . . . . . . . . . . . . . . . . . 26

316 ss . . . . . Hastelloy C …. Fluorinert . . . . . . . . . . . . . . . . . . . . . 27

Hastelloy C. . . Hastelloy C …. Silicone. . . . . . . . . . . . . . . . . . . . . . 46

Hastelloy C. . . Hastelloy C …. Fluorinert . . . . . . . . . . . . . . . . . . . . . 47

Span Limits (Differential Pressure Units)

kPa . . . . . . psi . . . . . . . . mbar . . . . . . . inH2O…. mmHg

0.87 and 50 . . 0.125 and 7 . . . . 8.7 and 500 . . . . 3.5 and 200 . . 6.5 and 375 . . . . B

MPa . . . . . psi . . . . . . . . bar or kg/cm² . . inH2O…. mmHg

0.007 and 0.21 1 and 30 ….. 0.07 and 2.1 . . . 28 and 840 . . 52 and 1550 ….C

0.07 and 2.1 . . 10 and 300 . . . . 0.7 and 21 . . . . . . . . . . . . . . . . . . . . . . . . D

0.7 and 21 . . . 100 and 3000 . . . 7 and 210 ……………………E

Process Connector Type (Material Same as Process Cover Material)

None, Cover tapped for 1/4 NPT ………………………………0

1/4 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1/2 NPT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Rc 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Rc 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1/2 Schedule 80 Welding Neck……………………………….6

Conduit Connection

1/2 NPT Conduit Connection, Both Sides ……………………………..1

PG 13.5 Conduit Connection, Both Sides (available only with Electrical Safety Codes E & N) ………2

Electrical Safety (See Electrical Safety Specifications Section for Description)

CENELEC Certified Intrinsically Safe, ia …………………………………E

CENELEC Certified Flameproof, d……………………………………D

CSA Certified, ia, d, and n ……………………………………….C

EUROPEAN Ex, N, IIC. Nonsparking ………………………………….N

FM Approved, ia, d, and n ……………………………………….F

SAA Certified, EEx, d, IIC ……………………………………….A

Options

Mounting Bracket Set

Painted Steel Bracket with Plated Steel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M1

Stainless Steel Bracket with Stainless Steel Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . M2

Indicator with Internal Pushbuttons (Standard equipment on Electr. Version I)

Digital Indicator, Pushbuttons, and Window Cover, for Electr. VersionD&T only. . . . . . . . . . . . . . . . . . . . . . L1

DIN 19213 Construction, used with Process Connector Code 0 and 316 ss Covers Only(b)

Single Ended Process Cover with M10, B7 Steel Bolting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1

Double Ended Process Cover with M10, B7 Steel Bolting (Blind Kidney Flange on Back)(c)(d). . . . . . . . . . . . . . . D2

Single Ended Process Cover with 7/16 in, B7 Steel Bolting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3

Double Ended Process Cover with 7/16 in, B7 Steel Bolting (Blind Kidney Flange on Back)(c)(d). . . . . . . . . . . . . . D4

Cleaning and Preparation

Unit Degreased – (Not for Oxygen/Chlorine) (Available only with Structu-re Codes having Silicone). . . . . . . . . . . . . X1

Cleaned and Prepared for Oxygen Service (Available only withStructure Codes having Flourinert

and not available with carbon steel process covers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . X2

Cleaned and Prepared for Chlorine Service (Available only with Structure Codes having Flourinert

and not available with carbon steel process covers) (Includes 17-4 ss bolts; do not specify option B2. . . . . . . . . . . . X3

Bolting for Process Covers and Process Connectors

316 ss Bolts and Nuts (Maximum upper range limit pressure 150 bar or 2175 psi) . . . . . . . . . . . . . . . . . . . . . B1

17-4 ss Bolts and Nuts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2

Gauge, Abs. and d/p Pressure IGP10 – IGP20 – IAP10

CA 2A-1C13 B-(en) 09/1999

1-4

Options (continued)

Conduit Thread Adapters

Hawke-Type 1/2 NPT Cable Gland (for use with 1/2 NPT Conduit Connection Code 1) . . . . . . . . . . . . . . . . . . A1

Plastic PG 13.5 Connector (for use with PG 13.5 Conduit Connection Code 2)

(available only with Electrical Safety Codes E & N). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2

M20 Connector (for use with 1/2 NPT Conduit Connection Code 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3

Electronics Housing Features

External Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z1

Custody Transfer Lock and Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z2

External Zero Adjustment and Custody Transfer Lock and Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Z3

Factory Configuration

Digital Output (4 to 20 mA Default if not selected) (Electr. Version D only) . . . . . . . . . . . . . . . . . . . . . . . . . C1

Full Factory Configuration (Requires Configuration Form) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2

Ermeto Connectors

Steel, Connecting 6 mm Tubing to 1/4 NPT Process Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1

Steel, Connecting 12 mm Tubing to 1/2 NPT Process Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E2

316 ss, Connecting 6 mm Tubing to 1/4 NPT Process Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3

316 ss, Connecting 12 mm Tubing to 1/2 NPT Process Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4

Miscellaneous Optional Selections

Vent Screw In Side of Process Cover……………………………………..V

Five Year Warranty …………………………………………….W

Supplemental Customer Tag …………………………………………T

(a) Refer to PSS 2A-1Z9 E for option descriptions, and for additional optional features and accessories not listed in Model Code.

(b) See Functional Specifications section for pressure deratings when certain DIN 19213 versions are specified.

(c) Temperature limits derated to 0 and 60°C (32 and 140°F).

(d) Mounting Set option is not available.

schneiderI/A Series® Product Specifications Hardware and Software

The Product Specification Sheets contained in this book are for products

indicated in this Table of Contents.

the same number with an earlier date should be discarded. 

Dates listed are for the current document versions. Any document bearing

The documents contained in this book should be filed in sequence as 

that are in the Preferred Phase of their lifecycle. These documents

represent standard hardware and software products that are the most recent 

products in their functional areas

Document No. Title Date

HARDWARE

Control Stations

PSS 21H-1B9 B3 Filed Control Processor 270 (FCP270) 1111

PSS 21H-1B10 B3 Z-Module Control Processor 270 (ZCP270) 0110

DIN Rail Mounted FBMs

PSS 21H-2W1 B3 DIN Rail Mounted Subsystem Overview 1111

PSS 21H-2W1 B4 100 Series FBM Upgrade Subsystem Overview 0812

PSS 21H-2W2 B3 DIN Rail Mounted FBM Equipment, Agency Certification 1111

PSS 21H-2W3 B4 DIN Rail Mounted Power Supply 1111

PSS 21H-2W4 B4 Termination Assembly Adapter Modules for 100 Series Upgrade 1110

PSS 21H-2W6 B4 DIN Rail Mounted Modular Baseplates 1111

PSS 21H-2W7 B4 DIN Rail Mounted Power Supplies – FPS240-24 and FPSI120-24 0412

PSS 21H-2W8 B4 100 Series Conversion Mounting Structures 1110

PSS 21H-2Y3 B3 Fieldbus Communications Module, FCM2F2/FCM2F4/FCM2F10 0807

PSS 21H-2Y6 B4 Intrinsically Safe I/O System 0812

PSS 21H-2Y10 B4 FCM100Et Redundant Fieldbus Communications Module 0807

PSS 21H-2Y11 B4 FCM100E Redundant Fieldbus Communications Module 1111

PSS 21H-2Y12 B4 Intrinsically Safe Termination Assembly – Base Plate (ISTA-*BP*) 0807

PSS 21H-2Y14 B4 FEM100 Fieldbus Expansion Module 1111

PSS 21H-2Y16 B4 FBI100 Fieldbus Isolator/Filter 1111

PSS 21H-2Y17 B4 FBI200A Fieldbus Isolator/Filter 1110

PSS 21H-2Y18 B4 FBI200 Fieldbus Isolator/Filter 1111

PSS 21H-2Z1 B4 FBM201/b/c/d Analog Input (0 to 20 mA, 0 to 100 mV, 0 to 5 V, 0 to 10 V dc)

Interface Modules

1110

PSS 21H-2Z2 B4 FBM202 Thermocouple/mV Input Interface Module 1111

PSS 21H-2Z3 B4 FMB203/b/c Platinum/Nickel/Copper RTD Input Interface Module 1111

PSS 21H-2Z4 B4 FBM204, 0 to 20 mA I/O Interface Module 1110

PSS 21H-2Z6 B4 FBM206 Pulse Input Interface Module 1110

Document No. Title Date

PSS 21H-2Z7 B4 FBM207/b/c Voltage Monitor/Contact Sense Input Interface Modules 0112

PSS 21H-2Z8 B4 FBM208, Redundant with Readback, 0 to 20 mA I/O Interface Module 1110

PSS 21H-2Z11 B4 FBM211, 0 to 20 mA Input Interface Module 0708

PSS 21H-2Z12 B4 FBM212 Thermocouple/mV Differential Input Interface Module 0708

PSS 21H-2Z14 B5 FBM214b HART Communication Input Interface Module 0812

PSS 21H-2Z15 B4 FBM215 HART Communication Output Interface Module 0812

PSS 21H-2Z16 B5 FBM216b HART Communication Redundant Input Interface Module 0812

PSS 21H-2Z17 B4 FBM217 Discrete Input Interface Module 0211

PSS 21H-2Z18 B4 FBM218 HART Communication Redundant Output Interface Module 0812

PSS 21H-2Z19 B4 FBM219 Discrete I/O Interface Module 0211

PSS 21H-2Z22 B4 FBM222, Redundant PROFIBUS Communication Interface Module 0209

PSS 21H-2Z27 B4 FBM227, 0 to 10 V dc, Contact/dc I/O Interface Module with DPIDA and MDACT 

Support

1110

PSS 21H-2Z28 B5 FBM228 FOUNDATION fieldbus Interface Module for Control in the Field

Applications

1111

PSS 21H-2Z29 B4 FBM229 DeviceNet Communication Interface Module 1111

PSS 21H-2Z30 B4 FBM230 Field Device System Integrator Module, Four Serial Ports, Single 0708

PSS 21H-2Z31 B4 FBM231 Field Device System Integrator Module, Four Serial Ports, Redundant 0109

PSS 21H-2Z32 B4 FBM232 Field Device System Integrator Module, 10/100 Mbps Ethernet, Single 0109

PSS 21H-2Z33 B4 FBM233 Field Device System Integrator Module, 10/100 Mbps Ethernet, 

Redundant

0109

PSS 21H-2Z37 B4 FBM237, 0 to 20 mA Output Interface Module (Redundant Ready) 1110

PSS 21H-2Z38 B4 FBM238, Digital 24DI/8DO Mixed Interface Module 0211

PSS 21H-2Z39 B4 FBM239, Discrete 16DI/16DO Interface Module 0211

PSS 21H-2Z40 B4 FBM240, Redundant with Readback, Discrete Output Interface Module 0911

PSS 21H-2Z41 B4 FBM241/b/c/d Discrete I/O Interface Modules 0112

PSS 21H-2Z42 B4 FBM242, Externally Sourced, Discrete Output Interface Module 0209

PSS 21H-2Z44 B4 FBM244, 0 to 20 mA I/O Interface Module with HART Support 0812

Document No. Title Date

PSS 21H-2Z45 B4 FBM245, 0 to 20 mA I/O Interface Module with HART Support (Redundant) 0812

PSS 21H-2Z47 B4 FBM247, Current/Voltage Analog/Digital/Pulse I/O Configurable Interface Module 1111

FBM Migration Modules

PSS 21H-3A1 B3 DCS FBM for Migration of Honeywell Systems 0810

PSS 21H-3A1 B4 DCS FBM for Migration of Honeywell Systems with HART Capability 0309

PSS 21H-3A2 B3 DCS FBM for Migration of Fisher PROVOX Systems 0211

PSS 21H-3A3 B3 DCS FBM for Migration of Bailey Systems 0207

PSS 21H-3A4 B3 DCS FBM for Westinghouse Process Control WDPF I and II Systems 0109

PSS 21H-3A5 B3 DCS Fieldbus Modules for Siemens APACS+ Automation Systems 0807

PSS 21H-7Q1 B3 SPECTRUM Migration Integrators 0807

PSS 21H-7Q2 B3 SPECTRUM Migration Integrator Expert 0697

Industrial Workstation and Devices

PSS 21H-3E2 B4 Redundant Array of Independent Disks 0105

PSS 21H-4B1 B3 Hard Copy Devices 0609

PSS 21H-4B3 B4 Dot-Matrix Printer 80 0608

PSS 21H-4B4 B4 Color PCL3 Printer 0608

PSS 21H-4B5 B4 132-Column Color Dot-Matrix Printer 0608

PSS 21H-4B6 B4 Color PostScript Printer 0609

PSS 21H-4C2 B3 Time Synchronization Equipment 0608

PSS 21H-4D1 B3 Workstation Components 0910

PSS 21H-4D6 B4 20-Inch Workstation Display With/Without Touchscreen 0397

PSS 21H-4D10 B4 Liquid Crystal Display (LCD) Monitors 0412

PSS 21H-4D13 B4 Model H92 and P92 Workstation Windows XP Professional Operating System 0812

PSS 21H-4D14 B4 WorkCenter for I/A Series Systems 0811

PSS 21H-4E1 B4 Annunciator Keyboard/Panel 0608

PSS 21H-4U6 B4 Model H91 and P91 Workstation Server for Windows Server 2003 0812

PSS 21H-4U12 B4 Model H90 and P90 Workstation Server for Windows Server 2003 Operating 

System

0812

Document No. Title Date

Enclosures

PSS 21H-2X7 B4 Global Enclosure G06 1111

PSS 21H-2X8 B3 G-Series Enclosures Overview 0811

PSS 21H-2X8 B4 G10 System Enclosure 0610

PSS 21H-2X9 B4 G11 Termination Enclosure 0610

PSS 21H-2X10 B4 G12 System and Termination Enclosure 0610

PSS 21H-2X12 B4 G20 System Enclosure 0610

PSS 21H-2X13 B4 G21 Termination Enclosure 0610

PSS 21H-2X14 B4 G22 System and Termination Enclosure 0610

PSS 21H-2X15 B4 G15 System Enclosure 0610

PSS 21H-2X16 B4 G16 Termination Enclosure 0610

PSS 21H-2X17 B4 G17 System and Termination Enclosure 0610

PSS 21H-2X40 B4 G40 19-Inch Rack Enclosure 0610

PSS 21H-2X45 B4 G45 19-Inch Rack Enclosure 0610

PSS 21H-2X50 B4 G50 Server Enclosure 0811

PSS 21H-2X60 B4 G60 Tricon System Enclosure 0409

PSS 21H-2X61 B4 G61 Tricon Termination Enclosure 0610

PSS 21H-2X62 B4 G62 and G72 Tricon System and Termination Enclosure 0409

PSS 21H-2X66 B4 G66 Tricon Termination Enclosure 0610

PSS 21H-2X80 B4 G80 Trident Enclosure 0610

PSS 21H-2X85 B4 G85 Trident Enclosure 0610

Communications Station

PSS 21H-1C4 B3 Address Translation Station 0807

Communications

PSS 21H-7C2 B3 The MESH Control Network Architecture 0812

PSS 21H-7C3 B4 The MESH Control Network Ethernet Equipment 0112

SCADA Systems

PSS 21H-8G1 B3 Remote Terminal Unit (RTU) Station Computing Device (SCD) SCD5200 

Architectural Overview

Document No. Title Date

PSS 21H-8G2 B4 Station Computing Device (SCD) SCD5200 Input/Output Modules 0910

PSS 21H-8G3 B4 Station Computing Device (SCD) SCD5200 CPU OPtoNet Power Supply 

Ethernet (COPE) Module/SCD5200 CPU OptoNet Ethernet (COE) Module

0510

PSS 21H-8G4 B4 Station Computing Device (SCD) SCD5200 Wide Range 100 W Power Supply

Module

1111

PSS 21H-8G5 B4 Station Computing Device (SCD) SCD5200 Dual Communications Modules 0312

PSS 21H-8G6 B4 Station Computing Device (SCD) SCD5200 8 Channel Serial Module 0510

PSS 21H-8J2 B4 Remote Terminal Unit (RTU) SCD2100 for Ultra Compact Oil, Gas, and

Upstream SCADA Applications

0511

PSS 21H-8J3 B4 Remote Terminal Unit (RTU) SCD2200 for Oil, Gas, and Water SCADA

Applications

0712

PSS 21S-2M1 B3 SCADA Platform 0509

PSS 21S-2M4 B3 Station Computing Device (SCD) SCD5200 Remote Terminal Viewer (RTV)

Diagnostics Utility

0710

PSS 21S-2M5 B3 Intelligent SCADA Master Station Advanced Application Programming Interface

(AAPI)

1203

PSS 21S-2M6 B3 Remote Terminal Unit (RTU) System Configurator 0710

rkstation Software

PSS 21S-1B10 B3 Workstation Server for Windows Server 2003 Software Overview Microsoft

Windows Server 2003 Operating System

0806

PSS 21S-1C2 B3 Time Synchronization Overview 0812

PSS 21S-2B2 B4 FoxAlert Alarm Manager 0405

PSS 21S-2B3 B4 FoxDraw Display Builder and Configurator 0109

PSS 21S-2B5 B4 I/A Series Configuration Component (IACC) Engineering Package for

Windows XP Professional Edition

0812

PSS 21S-2B7 B4 FoxPanels Configuration and Run-Time Software 0405

PSS 21S-2B8 B4 FoxView Software 0405

PSS 21S-2B9 B4 Sequence of Events 0109

PSS 21S-2B10 B4 Transient Data Recorder and Analyzer 0812

PSS 21S-2B12 B4 Alarm Shelving Tool Software 1011

PSS 21S-2B13 B4 NetSight Console for Use with The MESH Control Network 0611

PSS 21S-4C1 B3 Physical Properties Library 0392

PSS 21S-4P4 B3 FoxAPI and Networked FoxAPI Integration Software 0299

PSS 21S-4V2 B3 Sequential Function Chart/Structured Text (SFC/ST) Configurator and Display

Manager

0405

PSS 21S-4V9 B3 InBatch 9.5 with SP1 Software 0812

PSS 21S-4X1 B3 DMCplus Connect and Bridge 0598

PSS 21S-7A4 B3 FoxCTS — Change Tracking Software 0212

PSS 21S-7B2 B3 I/A Series Tools Suite: cpShell, FBM Track, SSCSupport, and TagSearch 0912

PSS 21S-7B3 B3 Information Network Interface (INI) Software for Solaris Systems and

Windows Systems

0911

PSS 21S-7B4 B3 Isolation Station Software for Solaris Based Systems and Windows Based System 0308

PSS 21S-10B1 B3 I/A Series System Manager Software 0812

Control and I/O Software

PSS 21S-3A2 B3 EXACT Multivariable Control (EXACT MV) 0494

D

k 0608

Document No. Title Date

PSS 21S-3A7 B3 Modbus Master (Serial and TCP/IP) Driver for Field Device System Integrator

Modules

1204

PSS 21S-3A8 B3 OPC Client Driver for Field Device System Integrator Modules 1204

PSS 21S-3A9 B3 FDSI Triconex Integrator Driver for Field Device System Integrator Modules 0608

PSS 21S-3A10 B3 FDSI EtherNet/IP Driver for Field Device System Integrator Modules 0109

PSS 21S-3B2 B3 Control Processor 270 (CP270) Integrated Control Software 0108

PSS 21S-3B3 B4 Accumulator (ACCUM) Block 0689

PSS 21S-3B5 B4 Alarm Priority (ALMPRI) Change Block 0487

PSS 21S-3B7 B4 Calculation (CALC) Block 0487

PSS 21S-3B9 B4 Boolean Alarm (BLNALM) Block 0487

PSS 21S-3C1 B4 Characterizer (CHARC) Block 0608

PSS 21S-3C3 B4 Dead Time (DTIME) Block 0487

PSS 21S-3C5 B4 Differential Gap (DGAP) Controller Block 0608

PSS 21S-3C7 B4 Generic Device (GDEV) Block 0290

PSS 21S-3C9 B4 Event (EVENT) Interface Block 0487

PSS 21S-3D1 B4 Lead-Lag (LLAG) Block 0487

PSS 21S-3D3 B4 Motor (MTR) Control Block 1094

PSS 21S-3D5 B4 Motor Operated Valve (MOVLV) Block 0587

PSS 21S-3D7 B4 Multiple Analog Input (MAIN) Block 0487

PSS 21S-3E1 B4 Multiple Contact Input (MCIN) Block 0487

PSS 21S-3E3 B4 Multiple Contact Output (MCOUT) Block 0487

PSS 21S-3E5 B4 On-Off Valve (VLV) Block 0587

PSS 21S-3E7 B4 Pattern Alarm (PATALM) Block 0487

PSS 21S-3E9 B4 Proportional-Integral-Derivative (PID) Controller 0608

PSS 21S-3F1 B4 EXACT Proportional-Integral-Derivative (PIDE) Controller 0608

PSS 21S-3F3 B4 Extended Proportional-Integral-Derivative (PIDX) Controller 0608

PSS 21S-3F5 B4 Extended EXACT Proportional-Integral-Derivative (PIDXE) Controller 0608

PSS 21S-3F7 B4 Positional/Rate Limiter (LIM) Block 0487

PSS 21S-3F9 B4 Proportional Time Controller (PTC) Block 0608

Document No. Title Date

PSS 21S-3G1 B4 Ramp (RAMP) Function Generator Block 0587

PSS 21S-3G3 B4 Ratio (RATIO) Block 0608

PSS 21S-3G5 B4 Real Alarm (REALM) Block 0608

PSS 21S-3G7 B4 Signal Selector (SIGSEL) Block 0487

PSS 21S-3G9 B4 Analog Input (AIN) Block 0608

PSS 21S-3H1 B4 Analog Output (AOUT) Block 0608

PSS 21S-3H3 B4 Contact Input (CIN) Block 0608

PSS 21S-3H4 B4 Redundant Contact Input (CINR) Block 0608

PSS 21S-3H5 B4 Contact Output (COUT) Block 0608

PSS 21S-3H7 B4 Switch (SWCH) Block 0689

PSS 21S-3H8 B4 Redundant Contact Output (COUTR) Block 0608

PSS 21S-3L1 B4 Redundant Analog Input (AINR) Block 0608

PSS 21S-3L2 B4 Redundant Analog Output (AOUTR) Block 0608

PSS 21S-3L3 B4 Feedback Tuner (FBTUNE) Block 0501

PSS 21S-3L4 B4 Feedforward Adaptor (FFTUNE) Block 0501

PSS 21S-3L5 B4 Logic (LOGIC) Block 0494

PSS 21S-3L6 B4 Mathematic (MATH) Block 0596

PSS 21S-3L7 B4 Motor Driven Actuator (MDACT) Block 0608

PSS 21S-3L8 B4 Measurement Alarm (MEALM) Block 0608

PSS 21S-3L9 B4 Message Generator (MSG) Block 0594

PSS 21S-3M1 B4 Output Selection (OUTSEL) Block 0794

PSS 21S-3M2 B4 Adaptive Feedback and Feedforward Controller (PIDA) 0608

PSS 21S-3M3 B4 State Alarm (STALM) Block 0594

PSS 21S-3M8 B4 Advanced Calculator (CALCA) Block 0896

PSS 21S-3M9 B4 Pattern (PATT) Block 1296

PSS 21S-3N1 B4 State (STATE) Block 1296

PSS 21S-3N2 B4 Data Variable Block 1296

PSS 21S-3N4 B4 Distributed PIDA (DPIDA) Controller 0608

PSS 21S-3N5 B4 Embedded Multivariable Controller 0599

Document No. Title Date

PSS 21S-3N6 B4 Binary Input (BIN) Block 0608

PSS 21S-3N7 B4 Binary Output (BOUT) Block 0608

PSS 21S-3N8 B4 Real Input (RIN) Block 0608

PSS 21S-3N9 B4 Real Output (ROUT) Block 0608

PSS 21S-3N10 B4 Redundant Real Input (RINR) Block 0608

PSS 21S-3N11 B4 Redundant Binary Input (BINR) Block 0608

PSS 21S-3N12 B4 String Input (STRIN) Block 1200

PSS 21S-3N13 B4 Redundant Binary Output (BOUTR) Block 0608

PSS 21S-3N14 B4 Redundant Real Output (ROUTR) Block 0608

PSS 21S-3Q1 B4 Binary Input (BIN) Block 0201

PSS 21S-3Q2 B4 Binary Output (BOUT) Block 0201

PSS 21S-3Q3 B4 Real Input (RIN) Block 0201

PSS 21S-3Q4 B4 Multiple Real Input (MRIN) Block 0201

PSS 21S-3Q5 B4 Real Output (ROUT) Block 0201

PSS 21S-3Q6 B4 Multiple Real Output (MROUT) Block 0201

PSS 21S-3Q7 B4 Packed Input (PAKIN) Block 0608

PSS 21S-3Q8 B4 Packed Output (PAKOUT) Block 0608

PSS 21S-3Q9 B4 Pulse Output (PLSOUT) Block 0201

PSS 21S-3Q10 B4 Programmable Logic Controller Input/Output (PLCIO) Block 0201

PSS 21S-3Q12 B4 Multiple Analog Input (MAI) Block 0108

PSS 21S-3Q13 B4 Multiple ANalog Output (MAO) Block 0108

PSS 21S-3Q14 B4 Redundant Integer Input (IINR) Block 0108

PSS 21S-3Q15 B4 Redundant Packed Input (PAKINR) Block 0108

Information Suite Software

PSS 21S-6C1 B3 AIM*Historian 0812

PSS 21S-6C3 B3 AIM*SPC Statistical Process Control 0999

PSS 21S-6C4 B3 AIM*DataLink 0999

PSS 21S-6C8 B3 Information Suite Report Package 0201

PSS 21S-6C9 B3 AIM*Inform

Document No. Title Date

PSS 21S-6D10 B4 AIM*AT Implementation of OPC Server 0812

PSS 21S-7A5 B3 AIM*Explorer 1100

Advanced Applications

PSS 21S-7A8 B3 FoxRemote Configurations for Solaris Remote Access for I/A Series 

Application Workstations and Workstation Processors

1109

PSS 21S-7A9 B3 FoxPage (Event Driven Paging) Software and Event Driven Scripts Software 0102

PSS 21S-7B4 B3 Isolation Station Software for Solaris Based Systems and Windows Based

Systems

0308

PSS 21S-7B5 B4 OPC Alarm and Event (A&E) Client Software 0112

InFusion Software

Workstation 

PSS 21S-10B2 B3 Foxboro Control Software InTouch Application 0712

PSS 21S-10B4 B3 Foxboro Control Software Field Device Manager for PROFIBUS-DP Devices 0811

PSS 21S-10B6 B3 Foxboro Control Software Field Device Manager for FOUNDATION fieldbus 0812

PSS 21S-10B8 B3 Foxboro Control Software Logic Block Editor and Troubleshooting Tool 0611

PSS 21S-10B11 B3 Wonderware Historian 0211

PSS 21S-10B12 B3 Wonderware Historian Client 0211

PSS 21S-10B13B3 Wonderware Information Server 0211

PSS 21S-10B14B3 Foxboro Control Software Field Device Editor for DeviceNet 1111

PSS 21S-10B16 B3 Foxboro Control Software Field Device Manager for HART Devices 0912

Control and I/O

PSS 21S-10B3 B3 Foxboro Control Software Configuration Tools 0712

PSS 21S-10B9 B3 Foxboro Control Software Scripting with Direct Access 0611

PSS 21S-10B10B3 Foxboro Control Software with FOUNDATION fieldbus 0812

PSS 21S-10G4 B3 Substation Automation Configuration for ArchestrA IDE 0710

PSS 21S-10G7 B3 InFusion SCADA 2.1 Software

ProcessLogix R500.1 Selection Guide

Important User Information Because of the variety of uses for the products described in this publication, 

those responsible for the application and use of these products must satisfy 

themselves that all necessary steps have been taken to assure that each 

application and use meets all performance and safety requirements, including 

any applicable laws, regulations, codes and standards. In no event will 

Allen-Bradley be responsible or liable for indirect or consequential damage 

resulting from the use or application of these products.

Any illustrations, charts, sample programs, and layout examples shown in this 

publication are intended solely for purposes of example. Since there are many 

variables and requirements associated with any particular installation, 

Allen-Bradley does not assume responsibility or liability (to include intellectual 

property liability) for actual use based upon the examples shown in this 

publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation 

and Maintenance of Solid-State Control (available from your local Allen-Bradley 

office), describes some important differences between solid-state equipment 

and electromechanical devices that should be taken into consideration when 

applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, 

without written permission of Rockwell Automation, is prohibited.

Throughout this publication, notes may be used to make you aware of safety 

considerations. The following annotations and their accompanying statements 

help you to identify a potential hazard, avoid a potential hazard, and recognize 

the consequences of a potential hazard:

Allen-Bradley is a trademark of Rockwell Automation

ATTENTION

!

Identifies information about practices or circumstances 

that can lead to personal injury or death, property damage, 

or economic loss.

IMPORTANT Identifies information that is critical for successful 

application and understanding of the product.

Minimum Hardware 

Requirements

ProcessLogix R500.1 Server Software must be installed on a PC that is 

specifically qualified. Use of any other PC variations will render the standard 

warranty and support agreement null and void.

There are two methods of obtaining the qualified ProcessLogix Server:

1. Purchase the Server from Rockwell Automation.

2. Contact Rockwell Automation Technical Support for further 

information on ordering specifically qualified hardware.

Contents of the 

ProcessLogix R500.1 

Release

The following software and documentation components are included in the 

ProcessLogix R500.1 Software/documentation kit (1757-SWKIT5000).

Table P.1 ProcessLogix R500.1 Release Components

Release Components Pub/Part Number

ProcessLogix R500.1 Base Software CD

• SQL Server 2000

957678-70

ProcessLogix R500.1 Application Software CD

• ProcessLogix Engineering Tools

• ProcessLogix Server Software

• RSLinx 2.31

957678-71

ProcessLogix R500.1 Supplemental Software CD 957707-19

ProcessLogix Knowledge Builder CD 957678-69

ProcessLogix R500.1 Selection Guide 957689-94

Our Assumptions About 

Users When Installing 

ProcessLogix R500.1

Before configuring a ProcessLogix system you must:

• Be familiar with navigating and running applications in a Microsoft 

Windows 2000 environment.

• Have some experience in loading software applications on a personal 

computer (PC).

• Be familiar with ProcessLogix hardware components.

• Be familiar with ControlNet or ENET configuration.

• Be trained on ProcessLogix, including Control Builder and Server 

components.

• If applicable to your system, you must also have appropriate training on 

other Rockwell Automation products applicable to ControlLogix, 

RSNetworx, and DeviceNet.

Starting Conditions and Assumptions for Installing ProcessLogix 

R500.1

You have the following items on hand:

• ProcessLogix R500.1 Base Software CD containing software such as 

SQL.

• ProcessLogix R500.1 Application Software CD containing ProcessLogix 

applications software.

• ProcessLogix R500.1 Knowledge Builder CD containing the latest 

version of the online documentation.

• Microsoft Windows Operating System(s) CD(s).

• RSLinx OEM Master (Activation) Disk.

IMPORTANT If you have not received ProcessLogix R500.1 training, we 

recommend that you find someone who does have 

experience to assist you in loading the ProcessLogix 

software and making hardware and firmware changes in 

associated ProcessLogix hardware components.

Contact your local sales office for more information about 

training schedules and available trained personnel

You must be certain that your PC meets the hardware requirements for a 

ProcessLogix Server or ProcessLogix Client.

• ProcessLogix Servers require a Windows 2000 Server operating system. 

Refer to ProcessLogix Online User Documentation/Knowledge Builder 

on page P-3 for information about ProcessLogix Server hardware.

• ProcessLogix Client Stations require a Windows 2000 Professional, XP 

Professional or 2000 Server operating system. See Table 11.B: Client 

Platform Requirements based on System Configurations on page 11-4

in the ProcessLogix R500.1 Installation and Upgrade Guide to review 

the ProcessLogix Client platform requirements.

ProcessLogix Online User Documentation/Knowledge Builder

ProcessLogix online user documentation is included with your ProcessLogix 

system in browser format through Knowledge Builder. Most of the documents 

may also be ordered individually through Rockwell Automation in print 

format, visit us at: www.theautomationbookstore.com

Knowledge Builder provides the user with task-based documentation within the 

Server and Client stations and may be accessed while using any of 

ProcessLogix’s software programs. Knowledge Builder’s internal links and search 

functions allow the user to access process relevant information and references.

References to Knowledge Builder throughout this document are illustrated as:

Navigate in Knowledge Builder to Ethernet Implementation 

Guide⇒Configuration⇒Setting Up Drivers and IP Addresses for more 

information.

ProcessLogix R500.1 Installation and Upgrade Guide

The ProcessLogix R500.1 Installation and Upgrade Guide is shipped with a 

ProcessLogix system and provides:

• procedures for upgrading an R320.0 or R400.0 system to R500.1

• procedures for updating the firmware to R500.1 levels

• procedures for installing the software on a clean PC

• procedures for tasks associated with migrating to redundant Server 

and/or redundant Controller architecture.

Rockwell Automation 

Technical Support

Rockwell Automation offers support services worldwide, with over 75 

sales/support offices, 512 authorized distributors, and 260 authorized systems 

integrators located throughout the United States alone, plus Rockwell 

Automation representatives in every major country in the world.

Local Product Support

Contact your local Rockwell Automation representative for:

• sales and order support

• product technical training

• warranty support

• support service agreements

Before you contact Rockwell Automation for technical assistance, we suggest 

you please review the troubleshooting information contained in this 

publication first.

If the problem persists, call your local Rockwell Automation representative or 

contact Rockwell Automation in one of the following ways:

Your Questions or Comments about This Manual 

If you find a problem or have a comment about this manual, please notify us 

of it on the enclosed How Are We Doing Form, at the back of this manual. 

This form is also available in Knowledge Builder.

If you have any suggestions about how we can make this manual more useful 

to you, please contact us at the following address:

Rockwell Automation, Inc. 

Automation Control and Information Group

Technical Communication

1 Allen-Bradley Drive

Mayfield Heights, OH 44124-6118

Phone United 

States/Canada

1.440.646.5800

Outside United 

States/Canada

You can access the phone number for your 

country via the Internet:

1. Go to http://www.ab.com

2. Click on Product Support

(http://support.automation.rockwell.com)

3. Under Support Centers, click on Contact 

Information

Internet ⇒ 1. Go to http://www.ab.com

2. Click on Product Support

(http://support.automation.rockwell.com)

Conventions Terms and Type Representations

The following table summarizes the terms and type representation 

conventions used in this Guide.

Table P.2 : Terms and Type Representations

Term/Type 

Representation

Meaning Example

click, click on, click 

[button name]

Click left mouse button once. 

(Assumes cursor is positioned on 

object or selection.)

Click Browse. 

double-click Click left mouse button twice in 

quick succession. (Assumes cursor 

is positioned on object or 

selection.)

Double-click the Station icon. 

drag Press and hold left mouse button 

while dragging cursor to new 

screen location and then release 

the button. (Assumes cursor is 

positioned on object or selection to 

be moved.)

Drag the PID function block 

onto the Control Drawing.

right-click Click right mouse button once. 

(Assumes cursor is positioned on 

object or selection.)

Right-click the AND function 

block. 

select click to highlight a menu item or 

list choice, or click on a button.

Select Configure 

Allen-Bradley drivers from the 

list box.

<F1> Keys to be pressed are shown in 

angle brackets.

Press <F1> to view the online 

Help. 

<Ctrl>+<C> Keys to be pressed together are 

shown with a plus sign. 

Press <Ctrl>+<C> to close the 

window. 

File ⇒ New Shows menu selection as menu 

name followed by menu selection.

Click File ⇒ New to start 

new drawing. 

>D:setup.exe< Data to be keyed in at prompt or in 

an entry field.

Enter this path location 

>D:setup.exe<.

This release introduces enhancements to Rockwell Automation’s ProcessLogix 

process control system.The enhancements include:

Table 1.A New Features and Functions Overview

Enhancements Description

Engineering Tools Enhancements • History Configuration

• Cross Reference and Wiring Improvement

• Compare Parameters

• SCM Memory Enhancements

• Server Scripting

Server Enhancements

New Alarm/Event subsystem • Flexible filtering, sorting and layout

• Common presentation for Alarms, Events, Journal, etc.

Updated Station & HMIWeb Display Builder • Improved menu/toolbar configuration

• Support for IKB/OEP Operator keyboards

• Define which monitor to start on, on multi-monitor systems.

• Faceplates

• Chart object

• Hyperlink support

• Rotation of static text on HMIWeb displays

• Third-party HTML displays

• Simplified appearance of HMIWeb object model in script editor

• Multiple Static Stations

Plant Data Model Enhancements • Supports 40 character Point ID’s

Updated OPC Support • OPC Alarm and Event Server

Windows 2000 Security • Optionally allows the use of Windows user accounts for ProcessLogix 

operators.

Updated System Displays • Supports screen resolutions of 1280×1024

Updated Application Development • Service Pack 5 for Microsoft Visual Studio v6.0 has been qualified for 

use with ProcessLogix.

• Includes Microsoft Visual C/C++ v6.0 and Microsoft Visual Basic v6.0.

Hardware Enhancements

Additional Module Support The following modules have been qualified for use with ProcessLogix:

• 1756-ENET/B

• 1756-ENB/T

• 1794-IF4I

• 1794-OF4I

• 1756-DNB

• 1757-ABRIO

Engineering Tools 

Enhancements

Server Enhancements New Alarm/Event subsystem

The new Alarm/Event subsystem in this release of ProcessLogix can manage 

notifications from ProcessLogix and third party OPC systems. The alarm 

management presentation includes common presentation components for 

Alarms, Messages, Journal, etc. based on HMIWeb technologies. These 

displays support flexible filtering, sorting and layout. This new subsystem 

utilizes Microsoft’s SQL Server for the Event Store. Optional journalling of 

full user name is also supported.

Table 1.B Enhancements to Engineering Tools 

Enhancement Description

History Configuration Historical data collection, Group display assignment, and Trend 

display assignment are now standard part of CB point 

configuration.

Cross Reference and 

Wiring Improvement

This feature improves the wiring algorithm and results in better 

wiring paths during control configuration. The cross reference 

provides an optional wire label that clearly identifies wire paths 

as they cross page boundaries.

Compare Parameters This enhancement is provided as an option during download of a 

CM/SCM or selection of CMs/SCMs. It allows reading 

parameters from the controller and comparing them with the 

Monitoring or Project version. If this option is selected, a dynamic 

form shows all parameters that differ; each of them has a 

selection box indicating if the user wants to override the value or 

not. Those parameters selected to override are sent to the 

controller.

SCM Memory 

Enhancements

CEE memory is now optimized for the actual contents of SCM 

expressions instead of a maximum sized allocation, resulting in a 

memory savings of 30-35% for the average sized SCM 

configuration.

Server Scripting Server scripts can now be attached to CM’s. Server Scripts allow 

VBScript to be executed based on events happening on 

ProcessLogix like a CM going into Alarm or parameter of a CM 

changing.

Updated Station & HMIWeb Display Builder

The following updates have been made to Station & HMIWeb Display Builder: 

• Improved menu/toolbar configuration

• Support for IKB/OEP Operator keyboards

• Define which monitor to start on, on multi-monitor systems.

• Faceplates – does not depend on hard-coded references to data, instead, 

links to point when called up. “Pin” function allows pop-up to stay open 

even after underlying display is changed. Includes pre-built faceplates 

for 1757-PLX52 and Standard points.

• Chart object

• Hyperlink support

• Rotation of static text on HMIWeb displays

• Alarm object

The following updates have been made to HMIWeb Display Builder:

• Ability to edit HTML pages created in third-party tools in HMIWeb 

Display Builder.

• Simplified appearance of HMIWeb object model in script editor

• The licensing for Stations has been changed so that up to four Station 

windows can be opened from the same machine and these four Station 

windows only count as one Station License. Works only with Stations 

that have a reserved (static) connection to the server, i.e. not for rotary 

Station connections or Web browsers.

TIP The 1757-PLX52 faceplates are provided in a zipped 

package per faceplate. To use these faceplates, double-click 

on the related package in the displays directory to extract 

the files from the package.

Plant Data Model Enhancements

This release of ProcessLogix has been enhanced to support 40 character Point 

ID’s (standard points only, i.e. analog, status, accumulator). Point descriptor 

and area codes have been lengthened to support 132 and 40 characters 

respectively. Users using the ProcessLogix ODBC Driver for reports or 

applications should investigate the effect of this change on their reports or 

applications.

Integrated Windows 2000 Security for ProcessLogix Operators

Operator security has been enhanced to optionally allow the use of Windows 

user accounts for ProcessLogix operators. Integrated Windows 2000 security 

allows single sign on to Windows and the ProcessLogix Operator station. 

Traditional ProcessLogix operator accounts are supported for backwards 

compatibility. In ProcessLogix R500.1, the ODBC Driver does not support 

Integrated Security accounts, only traditional accounts.

Updated OPC Support

OPC Alarm and Event Server

The ProcessLogix OPC Alarm and Event Server allows an OPC alarm and 

event client to receive alarm and event information from ProcessLogix. It is 

compliant with the OPC Version 1.0 Foundation Alarm Event Specification.

Updated System Displays

The ProcessLogix System Displays have been enhanced to support screen 

resolutions of 1280×1024.

Updated Application Development

Service Pack 5 for Microsoft Visual Studio v6.0 has been qualified for use with 

ProcessLogix. This qualification includes Microsoft Visual C/C++ v6.0 and 

Microsoft Visual Basic v6.0.

Updated Network API Support for Visual Basic

The Network API for Visual Basic has changed from previous releases. 

Previously, to add Network API support to a Visual Basic project, a developer 

would need to add references to 3 .bas files.

The mechanism has been modified, and Visual Basic applications that need to 

use the latest Network API will no longer need to include references to the 

.bas files. Instead they will need to include a reference to the Network API .dll 

from the project references dialog.

To include a reference to the Network API .dll, do the following:

1. Select Project References from the menu.

2. Check the reference “Honeywell Network API Type Library and click 

OK.

To Browse for information about the available functions, press F2 to 

open the Object Browser.

3. Select HscNetapi from the drop down combo box.

This change does not affect C/C++ applications using the Network 

API.

Hardware Enhancements Ethernet Supervisory Network

In addition to the 1756-ENET/A, the 10 megabit 1756-ENET/B and the 

10/100 megabit 1756-ENBT/A have been qualified for use as the Supervisory 

Network between the 1757-PLX52 controllers and the R500.1 ProcessLogix 

Server.

At the date of this publication, the ENBT/A is available and is the preferred 

version of this module. The 1756-ENET/A is now obsolete and the 

1756-ENET/B is in the process of being obsoleted, however both the 

1756-ENET/A and 1756-ENET/B will continue to be supported but will not 

be available for purchase.

Flex I/O

The following modules are being introduced with ProcessLogix R500.1:

• 1794-IF4I

• 1794-OF4I

1756-DNB DeviceNet Interface Module

The 1756-DNB:

• provides a communication bridge between ControlNet and DeviceNet

• utilizes the Rockwell 1756 form factor, which is native to ProcessLogix

• can be located in either the ProcessLogix Controller Rack or I/O Rack

• supports the three DeviceNet baud rates: 500 KBps, 250 KBps and 

125KBps.

• is configured from a PC running the RSNetWorx for DeviceNet 

configuration tool connected to either DeviceNet through a 1770-KFD 

Interface Module or ControlNet through a CNB.

• input and output messages from/to the various DeviceNet devices are 

bundled at the ControlNet level into 2 assemblies (data objects) which 

are available for transport across ControlNet from/to the 1757-PLX52 

Controller:

• as configured with the DeviceNet network configuration, all input 

data messages (from DeviceNet input devices) are packed into a 496 

byte input assembly. Input data is bound from input devices to the 

1757-PLX52 Controller.

• as configured with the DeviceNet network configuration, all output 

data messages (to DeviceNet output devices) are packed into a 492 

byte output assembly. Output data is bound from the 1757-PLX52 

Controller to the output device.

1757-ABRIO

The 1757-ABRIO allows Rockwell Automation controllers (ProcessLogix or 

ControlLogix) to communicate with existing Allen-Bradley analog 1771-RIO. 

The module acts as an Remote I/O scanner.

Major ProcessLogix Software Components

This chapter contains the detailed information about the major ProcessLogix 

R500.1 software and related components.

Major ProcessLogix Engineering Tools Software Revisions

Table 2.A Major ProcessLogix Engineering Tools Software Revisions

Component Version Example Verification Mechanism

Control Builder PS500.1-RI.1 1. Execute Control Builder using Start ⇒ Programs 

⇒ ProcessLogix Engineering Tools ⇒ 

Control Builder.

2. Click Help ⇒ About.

DB Admin 500.1.1.1 1. Run Windows Explorer.

2. Right-click on the file

C:HoneywellTPS50SystemBinAdminfuncs.dll

3. Click Properties.

4. Click Version tab.

Import-Export Tool PS500.1-01.1 1. Execute Import-Export Tool using Start ⇒ 

Programs ⇒ ProcessLogix Engineering Tools 

⇒ Import/Export Tool.

2. Click Help ⇒ About.

Engineering Tools 

Database

V5.0 ERDB

Release PS500.1-1.1

1. Execute Import-Export Tool using Start ⇒ 

Programs ⇒ ProcessLogix Engineering Tools 

⇒ Import/Export Tool.

2. Click Help ⇒ About.

IO Tool 500.1-1 1. Execute IO Tool using Start ⇒ Programs ⇒ 

ProcessLogix Engineering Tools ⇒ IO Tool.

2. Click Help⇒About.

External, Third Party Qualified Software Components

IMPORTANT This section identifies third party Windows-based software 

applications that are supported on a ProcessLogix Station 

Client. Special care must be exercised when using any of 

these third party packages.

WARNING

!

The user assumes all responsibility for issues resulting from 

the installation and operation of any components that have 

not been tested as compatible by Rockwell Automation. In 

addition, it is the customer’s responsibility to ensure that 

the combinations of third party components have sufficient 

resources (e.g. memory, CPU performance, disk space, 

display space, etc.).

Table 2.D External, Third Party Qualified Software Components

Component Version Verify the component version by:

McAfee VirusScan 4.5.1

(SP1)

1. Start VirusScan Console using: Start ⇒ Programs ⇒

Network Associates ⇒VirusScan Console.

2. Click Help ⇒ About…

McAfee VirusScan 6.0 1. Start VirusScan Console using: Start ⇒ Programs ⇒

Network Associates ⇒ VirusScan Console.

2. Click Help ⇒ About…

McAfee NetShield 4.5 1. Start NetShield using Start ⇒ Programs ⇒ Network 

Associates ⇒NetShield Console.

2. Click Help ⇒ About…

National Instruments NI-FBUS 

Communications Manager

NI-FBUS Communications Manager

2.3.4 1. Start Fieldbus Interface Configuration using: Start ⇒

Programs ⇒National Instruments FBUS ⇒ 

Interface Config.

2. Click the System Menu.

3. Select About fbConfig_NT.

Limitations/Compatibilities:

• Model Number 1788-FFCT, for use with the CN2FF. Only this 

model number should be purchased and not the general release 

of the Configurator from NI.

Performance and Capacity Specifications

Server/Client Performance 

and Capacity

PC Platform Requirements 

The performance of the PC Platform varies greatly based on the operating 

system and Process Control configuration. All information should be 

considered before ordering or configuring a system. Customers who are 

upgrading should consider upgrades to match the specifications outlined in 

this document.

ProcessLogix R500.1 Server(s) require a server grade hardware platform and 

Server grade operating system (Windows 2000 Server).

Server grade hardware is intended to serve data to clients over a network and 

as such is typically provided with lower performing video cards and without 

sound cards. The Windows 2000 Server operating system provides lower 

foreground performance than a desktop oriented operating system like 

Windows 2000 Professional. In combination with the hardware and operating 

system specifications, Rockwell Automation’s tuning of the operating system 

provides optimum performance for the SQL 2000 and ProcessLogix Server. 

ATTENTION

!

This chapter contains the most current platform 

requirements from the performance and capacity 

specifications for R500.1. The information in this 

document takes precedence over that of Knowledge 

Builder or any other ProcessLogix document.

IMPORTANT The ProcessLogix Server should not be used as an operator 

station. The use of client applications on the server is 

supported (ideal for engineering activities, etc.) but the 

performance is not appropriate to be used as an operator 

station. For ProcessLogix Clients, Rockwell Automation 

recommends the Windows 2000 Professional and 

Windows XP Professional operating systems.

Server Requirements

ProcessLogix Server Software must be installed on a PC that is specifically 

qualified. Use of any other PC variations will render the standard warranty and 

support agreement null and void.

There are two methods of obtaining the qualified ProcessLogix Server:

1. Purchase the Server from Rockwell Automation.

2. Contact Rockwell Automation Technical Support for further 

information on ordering specifically qualified hardware.

Platform System Configuration Definitions

The number of Physical Servers and Stations does not determine system 

configuration. If you are considering a large and complex process, this will 

affect the performance. For example, you may only require passive monitoring 

and occasional report generation, but the process is large and complex. 

Therefore you would be better off installing system requirements that better 

match the Performance system, rather than the Typical configuration. Use the 

information below to approximate your system size.

Minimum

This is the minimum hardware necessary to run the ProcessLogix 

components. It should only be used for small configurations that may consist 

of 1 non-redundant Server or a Redundant Server pair with 1 Station. The 

system typically only includes passive monitoring and occasional report 

generation.

Typical

Configurations will consist of 1 non-redundant Server with up to 12 Stations 

or a Redundant Server pair and up to 8 Stations. This type of system includes 1 

or 2 Stations actively monitoring and occasional report generation.

Performance

An advanced configuration will consist of 1 non-redundant Server or a 

Redundant Server pair, and (between) 13 to 20 Stations. This system typically 

includes active monitoring from multiple Stations with or without multiple 

locations and random report generation. 

Table 3.A Database Sizing Chart

Process Configuration System Suggestion

Controllers: None

Up to 3,000 SCADA points

Minimum

Up to 6 Controllers(1)

Systems with up to 600 CM/SCM/IOM/1757-FIM

Up to 10,000 SCADA points

(1) Hybrid Controllers configured in a redundant mode should be counted as 1 Hybrid Controller.

Typical

More than 6 Controllers(1)

Systems with more than 600 CM/SCM/IOM/1757-FIM

More than 10,000 SCADA points.

Performance

Client Platform Requirements

Application Usage

Server configuration memory allocations assume Server services only. Client 

memory usage already includes the ProcessLogix Client Applications. 

However, most applications can be run on either the Servers or Station Clients. 

On minimum to typical systems, these applications may be run on the Server 

Platforms. On performance systems, the Servers should be dedicated to 

running only the Server Services. On these systems, when possible, all 

applications should be run from the Client stations.

Using the Platform Requirements Tables 3.B and 3.C as a base for memory 

usage, add on the memory requirements for each of the applications from the 

Application RAM Usage. Table 3.C is intended to be used on a regular basis.(1

Table 3.B Client Platform Requirements based on System Configurations

System Configuration Minimum Typical Performance

Processor 1 GHz Pentium III or larger 1.4 GHz Pentium III or larger 2.0 GHz Pentium IV or larger

RAM

• Windows 2000 Professional 128 MB(2) 256 MB 256/512 MB 

• Windows 2000 Server(1) 256 MB(2) 384 MB 512 MB 

Networking 10 Mb Ethernet(3) 100 Mb Ethernet 100 Mb Ethernet

Video Resolution 1024 x 768

65K colors

1024 x 768

1280×1024

65K colors

1024 x 768

1280×1024

65K colors

Video Memory (VRAM) 16MB 32MB 32MB

Hard Drive 9.1 GB 10 GB 20 GB

Example Hardware Dell Optiplex GX200 Dell Optiplex GX200 or GX240 Dell Optiplex GX240

(1) This Operating System is not optimal for hosting client applications. It may not be possible to configure server grade hardware to meet the requirements listed.

(2) In these configurations, paging may occur on these systems. Based on the intended usage of the platform, this configuration is acceptable. For better performance, 

users should upgrade the systems with an additional 128 MB of RAM.

(3) We suggest that you upgrade to 100 Mb Ethernet Networking

Low memory and CPU resources can affect Server performance in 

the following ways:

• Low memory can impact CB and Station operations such as 

display call-up and screen refresh. Background applications 

such as RSLinx and CDA can also be impacted. On occasion, 

extremely low memory resources have caused foreground and 

background applications to fail. 

• Low memory causes virtual memory to be swapped often, 

which itself is a CPU intensive operation. Therefore, low 

memory directly affects the amount of available CPU resources.

• Low CPU resources can impact communication between 

Clients and Server. Although the communication subsystem 

guarantees data delivery, low CPU resources can create 

communication bottlenecks that adversely affect the freshness 

of data displayed. 

• Low CPU resources can impact CB operations such as: opening 

charts, loading, uploading and updating project.

Control Builder Considerations

Viewing the expanded Monitoring Tab Tree View of the same 1757-PLX52 

Controller loaded with more than 500 total CMs, SCMs and IOMs from more 

than one CB client simultaneously, will severely affect the performance of the 

1757-PLX52 Controller’s communication capability, both to the Server and 

Peer-to-Peer.

Using multiple CB clients to load to multiple controllers simultaneously 

actually increases the overall load time. Do not employ this technique as a way 

to save time in loading a controller with contents.

Database operations (load, delete, upload, update, etc.) initiated from a CB 

client will affect the performance of applications that run on the backup 

Server. Remote CB clients will also be affected by these operations. For 

instance, a CB client will experience reduced performance if another CB client 

is also connected to the same Server and has requested a large database 

operation.

Control Builder supports multi-user functionality, however, it should be noted 

that there are some operations that are restricted. Specifically, if a load is 

carried out at the same time as database modifications are in progress 

(including import, copy, delete), then these operations may fail, displaying 

related error messages. Examples of such errors include:

• Database Modification in Progress, Try Again Later

• Point Build Error

In extreme cases these errors may cause Control Builder to stop functioning. If 

this happens, you should restart the Control Builder and reload the server 

points to ensure that the changes take effect. Data should not be affected.

Client/Server Communication Capacity

Server Notifications

Table 3.G Server communication NetBIOS session capacity

Session type or activity Comment/example

Time Sync Active once every configured Time Sync period.

Shared Drives/ Displays Active continuously, if Station Client get displays from 

central Server.

Shared printer Active continuously if linked to a network printer for 

Reports, etc.

Server Redundancy Uses from 1-3 Server Sessions based upon User/Login 

Configuration settings. (Also requires Time-Sync)

ER Server Active during replication on Redundant Servers.

Multi-User CB Active during Point Build (uses shared drive)

Snap-Shot Save & Restore Active during this operation (uses shared drive)

Server Type Simultaneous NetBIOS sessions available

ProcessLogix Server on Windows 2000 Server Unlimited (See Microsoft license restrictions)

Table 3.H Server Notifications

Server Notifications Value

Maximum number of events (burst condition)(1) 1000 events 

Maximum number of events/second (sustained) 40/sec

Maximum number of alarms/second (sustained)(2) 20/sec

Maximum number of remote OPC A&E Servers subscribed to by the ProcessLogix Server(3)

Maximum number of remote OPC A&E Clients supported by the ProcessLogix OPC A&E 

Server

5

(1) Event Burst Handling

The ProcessLogix Server Alarm System will handle an event burst of up to 1000 events, with a minimum time between consecutive 

bursts. An “event burst” will be defined as a group of events greater than 40/sec, received from all connected Event Servers in a period 

of less than 3 seconds. The time period required between consecutive bursts, to allow for event processing, can be calculated using 

the following formula:

T = BS/(40-ER) Where:

T = # of seconds required between bursts

BS = Burst Size (number of events in the burst)

ER = Event Rate between bursts

Examples: 

1) 1000 Event burst and no events between bursts: T = 1000/40 = 25 seconds

2) 500 Event burst with 30 events/sec between: T = 500/10 = 50 seconds

(2) Up to two events are also generated for every alarm, including one event for entering the alarm condition and one for return to normal.

(3) OPC Alarm & Event Support: The ProcessLogix Server includes the option to support reception of OPC Alarms & Events, in addition to 

native ProcessLogix notifications. When an OPC Alarm & Event Server has been configured to generate notifications to captured by the 

ProcessLogix Server Alarm System, the notification limits noted above are applicable to the combined set of events received from all 

event sources configured.

A-BMicroLogix 1000 Programmable Controllers

A-BMicroLogix 1000 Programmable ControllersImportant User Information

Because of the variety of uses for the products described in this publication, those responsible 

for the application and use of these products must satisfy themselves that all necessary steps 

have been taken to assure that each application and use meets all performance and safety 

requirements, including any applicable laws, regulations, codes and standards. In no event will 

Allen-Bradley be responsible or liable for indirect or consequential damage resulting from the 

use or application of these products.

Any illustrations, charts, sample programs, and layout examples shown in this publication are 

intended solely for purposes of example. Since there are many variables and requirements 

associated with any particular installation, Allen-Bradley does not assume responsibility or 

liability (to include intellectual property liability) for actual use based upon the examples 

shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance 

of Solid-State Control (available from your local Allen-Bradley office), describes some important 

differences between solid-state equipment and electromechanical devices that should be taken 

into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without 

written permission of Rockwell Automation, is prohibited.

Throughout this publication, notes may be used to make you aware of safety considerations. 

The following annotations and their accompanying statements help you to identify a potential 

hazard, avoid a potential hazard, and recognize the consequences of a potential hazard:

WARNING

!

Identifies information about practices or circumstances that can cause 

an explosion in a hazardous environment, which may lead to personal 

injury or death, property damage, or economic loss.

ATTENTION

!

Identifies information about practices or circumstances that can lead 

to personal injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and 

understanding of the product.

Overview Install your controller using these installation instructions. The only tools you require are a Flat head or Phillips head screwdriver and drill. Catalog Number Detail The catalog number for the controller is composed of the following:

For More Information

Related Publications

If you would like a manual, you can:

• download a free electronic version from the internet: 

http://literature.rockwellautomation.com

• purchase a printed manual by contacting your local Allen-Bradley distributor or 

Rockwell Automation representative

For Refer to this Document Pub. No.

A description on how to use your MicroLogix 1000 

programmable controllers. This manual also contains 

status file data and instruction set information.

MicroLogix 1000 Programmable 

Controllers User Manual

1761-6.3

A procedural manual for technical personnel who use the 

Allen-Bradley Hand-Held Programmer (HHP) to monitor 

and develop control logic programs for the MicroLogix 

1000 controller.

MicroLogix 1000 with Hand-Held 

Programmer (HHP) User Manual

1761-6.2

More information on proper wiring and grounding 

techniques.

Industrial Automation Wiring and 

Grounding Guidelines

1770-4.1

The procedures necessary to install and connect the AIC+ 

and DNI.

Advanced Interface Converter 

(AIC+) and DeviceNet Interface 

(DNI) Installation Instructions

1761-5.11

A more detailed description on how to install and use your 

AIC+ Advanced Interface Converter.

AIC+ Advanced Interface Converter 

User Manual

1761-6.4

A more detailed description on how to install and use your 

DeviceNet Interface.

DeviceNet Interface User Manual 1761-6.5

A more detailed description on how to install and use your 

Ethernet Interface.

Ethernet Interface User Manual 1761-UM006

Safety Considerations

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous 

locations only (when product or packing is marked).

Use only the following communication cables in Class I, Division 2, Hazardous Locations.

WARNING

!

Explosion Hazard:

• Substitution of components may impair suitability for Class I, 

Division 2.

• Do not replace components or disconnect equipment unless 

power has been switched off and the area is known to be 

non-hazardous.

• Do not connect or disconnect connectors while circuit is live 

unless area is known to be non-hazardous.

• This product must be installed in an enclosure. All cables 

connected to the product must remain in the enclosure or be 

protected by conduit or other means.

• The interior of the enclosure must be accessible only by the use 

of a tool.

• For applicable equipment (for example, relay modules), exposure 

to some chemicals may degrade the sealing properties of the 

materials used in these devices:

– Relays, epoxy

It is recommended that you periodically inspect these devices for 

any degradation of properties and replace the module if 

degradation is found.

Sécurité

Cet équipement est conçu pour être utilisé dans des environnements de Classe 1, Division 2, 

Groupes A, B, C, D ou non dangereux (si indiqué sur le produit ou l’emballage).

N’utiliser que les câbles de communication suivants dans des environnements dangereux de 

Classe 1, Division 2.

AVERTISSEMENT

!

Danger d’explosion :

• La substitution de composants peut rendre cet équipement 

impropre à une utilisation en environnement de Classe 1, 

Division 2.

• Ne pas remplacer de composants ou déconnecter l’équipement 

sans s’être assuré que l’alimentation est coupée et que 

l’environnement est classé non dangereux.

• Ne pas connecter ou déconnecter les connecteurs lorsque le 

circuit est alimenté, à moins que l’environnement ne soit classé 

non dangereux.

• Ce produit doit être installé dans un boîtier. Tous les câbles qui lui 

sont connectés doivent rester dans le boîtier ou être protégés.

Mounting Your Controller Horizontally

The controller should be mounted horizontally within an enclosure using either the DIN rail 

or mounting screw option. Use the mounting template from the front of this document to 

help you space and mount the controller properly.

Using a DIN Rail

To install your controller on the DIN rail:

1. Mount your DIN rail. (Make sure that the 

placement of the controller on the DIN rail 

meets the recommended spacing 

requirements. Refer to the mounting template 

from the back of this document.)

2. Hook the top slot over the DIN rail.

3. While pressing the controller against the rail, 

snap the controller into position.

4. Leave the protective wrap attached until you 

are finished wiring the controller.

Using Mounting Screws

To install your controller using mounting 

screws:

1. Remove the mounting template from the 

back of this document.

2. Secure the template to the mounting 

surface. (Make sure your controller is 

spaced properly.)

3. Drill holes through the template.

4. Remove the mounting template.

5. Mount the controller.

6. Leave the protective wrap attached until you are finished wiring the controller.

Mounting Your Controller Vertically

Your controller can also be mounted vertically within an enclosure using mounting screws or 

a DIN rail. To insure the stability of your controller, we recommend using mounting screws. 

For additional information, refer to the previous section.

To insure the controller’s reliability, the following environmental specifications must not be 

exceeded.

Grounding Your Controller

In solid-state control systems, grounding helps limit the effects of noise due to 

electromagnetic interference (EMI). Run the ground connection from the ground screw of 

the controller (third screw from left on output terminal rung) to the ground bus. Use the 

heaviest wire gauge listed for wiring your controller.

You must also provide an acceptable grounding path for each device in your application. For 

more information on proper grounding guidelines, see the Industrial Automation Wiring and 

Grounding Guidelines, (publication 1770-4.1).

ATTENTION

!

All devices connected to the user 24V power supply or to the RS-232 

channel must be referenced to chassis ground or floating. Failure to 

follow this procedure may result in property damage or personal 

injury.

Chassis ground, user 24V ground, and the RS-232 ground are 

internally connected. You must connect the chassis ground terminal 

screw to chassis ground prior to connecting any devices.

On the 1761-L10BWB, -L10BXB, -L16BWB, -L16BBB, -L16NWB, 

-L20BWB-5A, -L32BBB, and -L32BWB controllers, the ground 

associated with the user supplied 24V DC input power and chassis 

ground are internally connected.

Surge Suppression

Inductive load devices such as motor starters and solenoids require the use of some type of 

surge suppression to protect the controller output contacts. Switching inductive loads 

without surge suppression can significantly reduce the life expectancy of relay contacts. By 

adding a suppression device directly across the coil of inductive devices, you prolong the life 

of the output circuits. You also reduce the effects of radiated voltage transients and prevent 

electrical noise from radiating into system wiring and facility.

The following diagram shows an output with a suppression device. We recommend that you 

locate the suppression device as close as possible to the load device.

If you connect a micro controller FET output to an inductive load, we recommend that you 

use an 1N4004 diode for surge suppression, as shown in the illustration on page 17.

Suitable surge suppression methods for inductive load devices include a varistor, an RC 

network, or, for dc loads, a diode. These components must be appropriately rated to suppress 

the switching transient characteristic of the particular inductive device. See the table on 

page 18 for recommended suppressors.

As the following diagram illustrates, these surge suppression circuits connect directly across 

the load device. This reduces arcing and damage of the output contacts. (High transients can 

cause arcing that occurs when switching off an inductive device.)

If you connect a micro controller triac output to control an inductive load, we recommend 

that you use varistors to suppress noise. Choose a varistor that is appropriate for the 

application. The suppressors we recommend for triac outputs when switching 120V ac 

inductive loads are a Harris MOV, part number V175 LA10A, or an Allen-Bradley MOV, 

catalog number 599-K04 or 599-KA04. Consult the varistor manufacturer’s data sheet when 

selecting a varistor for your application.

For inductive dc load devices, a diode is suitable. A 1N4004 diode is acceptable for most 

applications. A surge suppressor can also be used. See the table on page 18 for 

recommended suppressors.

Surge Suppression for Inductive ac Load Device

Minimizing Electrical Noise on Analog Controllers

Inputs on analog controllers employ digital high-frequency filters that significantly reduce the 

effects of electrical noise on input signals. However, because of the variety of applications and 

environments where analog controllers are installed and operated, it is impossible to ensure 

that all environmental noise will be removed by the input filters.

Several specific steps can be taken to help reduce the effects of environmental noise on 

analog signals:

• install the MicroLogix 1000 system in a properly rated (i.e., NEMA) enclosure. Make 

sure that the MicroLogix 1000 system is properly grounded.

• use Belden cable #8761 for wiring the analog channels, making sure that the drain 

wire and foil shield are properly earth grounded.

• route the Belden cable separate from any ac wiring. Additional noise immunity can be 

obtained by routing the cables in grounded conduit.

Grounding Your Analog Cable

Use shielded communication 

cable (Belden #8761). The Belden 

cable has two signal wires (black 

and clear), one drain wire, and a 

foil shield. The drain wire and foil 

shield must be grounded at one 

end of the cable. Do not ground 

the drain wire and foil shield at 

both ends of the cable.

Specifications

Environmental Specifications (all MicroLogix controllers)

Description Specification

Operating Temperature 0°C to +55°C (+32°F to +131°F) for horizontal mounting

Important User Information

Because of the variety of uses for the products described in this publication, those responsible 

for the application and use of these products must satisfy themselves that all necessary steps 

have been taken to assure that each application and use meets all performance and safety 

requirements, including any applicable laws, regulations, codes and standards. In no event will 

Allen-Bradley be responsible or liable for indirect or consequential damage resulting from the 

use or application of these products.

Any illustrations, charts, sample programs, and layout examples shown in this publication are 

intended solely for purposes of example. Since there are many variables and requirements 

associated with any particular installation, Allen-Bradley does not assume responsibility or 

liability (to include intellectual property liability) for actual use based upon the examples 

shown in this publication.

Allen-Bradley publication SGI-1.1, Safety Guidelines for the Application, Installation and Maintenance 

of Solid-State Control (available from your local Allen-Bradley office), describes some important 

differences between solid-state equipment and electromechanical devices that should be taken 

into consideration when applying products such as those described in this publication.

Reproduction of the contents of this copyrighted publication, in whole or part, without 

written permission of Rockwell Automation, is prohibited.

Throughout this publication, notes may be used to make you aware of safety considerations. 

The following annotations and their accompanying statements help you to identify a potential 

hazard, avoid a potential hazard, and recognize the consequences of a potential hazard:

WARNING

!

Identifies information about practices or circumstances that can cause 

an explosion in a hazardous environment, which may lead to personal 

injury or death, property damage, or economic loss.

ATTENTION

!

Identifies information about practices or circumstances that can lead 

to personal injury or death, property damage, or economic loss.

IMPORTANT Identifies information that is critical for successful application and 

understanding of the product.

Overview Install your controller using these installation instructions. The only tools you require are a Flat head or Phillips head screwdriver and drill. Catalog Number Detail The catalog number for the controller is composed of the following:

For More Information

Related Publications

If you would like a manual, you can:

• download a free electronic version from the internet: 

http://literature.rockwellautomation.com

• purchase a printed manual by contacting your local Allen-Bradley distributor or 

Rockwell Automation representative

For Refer to this Document Pub. No.

A description on how to use your MicroLogix 1000 

programmable controllers. This manual also contains 

status file data and instruction set information.

MicroLogix 1000 Programmable 

Controllers User Manual

1761-6.3

A procedural manual for technical personnel who use the 

Allen-Bradley Hand-Held Programmer (HHP) to monitor 

and develop control logic programs for the MicroLogix 

1000 controller.

MicroLogix 1000 with Hand-Held 

Programmer (HHP) User Manual

1761-6.2

More information on proper wiring and grounding 

techniques.

Industrial Automation Wiring and 

Grounding Guidelines

1770-4.1

The procedures necessary to install and connect the AIC+ 

and DNI.

Advanced Interface Converter 

(AIC+) and DeviceNet Interface 

(DNI) Installation Instructions

1761-5.11

A more detailed description on how to install and use your 

AIC+ Advanced Interface Converter.

AIC+ Advanced Interface Converter 

User Manual

1761-6.4

A more detailed description on how to install and use your 

DeviceNet Interface.

DeviceNet Interface User Manual 1761-6.5

A more detailed description on how to install and use your 

Ethernet Interface.

Ethernet Interface User Manual 1761-UM006

Safety Considerations

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-hazardous 

locations only (when product or packing is marked).

Use only the following communication cables in Class I, Division 2, Hazardous Locations.

WARNING

!

Explosion Hazard:

• Substitution of components may impair suitability for Class I, 

Division 2.

• Do not replace components or disconnect equipment unless 

power has been switched off and the area is known to be 

non-hazardous.

• Do not connect or disconnect connectors while circuit is live 

unless area is known to be non-hazardous.

• This product must be installed in an enclosure. All cables 

connected to the product must remain in the enclosure or be 

protected by conduit or other means.

• The interior of the enclosure must be accessible only by the use 

of a tool.

• For applicable equipment (for example, relay modules), exposure 

to some chemicals may degrade the sealing properties of the 

materials used in these devices:

– Relays, epoxy

It is recommended that you periodically inspect these devices for 

any degradation of properties and replace the module if 

degradation is found.

Sécurité

Cet équipement est conçu pour être utilisé dans des environnements de Classe 1, Division 2, 

Groupes A, B, C, D ou non dangereux (si indiqué sur le produit ou l’emballage).

N’utiliser que les câbles de communication suivants dans des environnements dangereux de 

Classe 1, Division 2.

AVERTISSEMENT

!

Danger d’explosion :

• La substitution de composants peut rendre cet équipement 

impropre à une utilisation en environnement de Classe 1, 

Division 2.

• Ne pas remplacer de composants ou déconnecter l’équipement 

sans s’être assuré que l’alimentation est coupée et que 

l’environnement est classé non dangereux.

• Ne pas connecter ou déconnecter les connecteurs lorsque le 

circuit est alimenté, à moins que l’environnement ne soit classé 

non dangereux.

• Ce produit doit être installé dans un boîtier. Tous les câbles qui lui 

sont connectés doivent rester dans le boîtier ou être protégés.

Mounting Your Controller Horizontally

The controller should be mounted horizontally within an enclosure using either the DIN rail 

or mounting screw option. Use the mounting template from the front of this document to 

help you space and mount the controller properly.

Using a DIN Rail

To install your controller on the DIN rail:

1. Mount your DIN rail. (Make sure that the 

placement of the controller on the DIN rail 

meets the recommended spacing 

requirements. Refer to the mounting template 

from the back of this document.)

2. Hook the top slot over the DIN rail.

3. While pressing the controller against the rail, 

snap the controller into position.

4. Leave the protective wrap attached until you 

are finished wiring the controller.

Using Mounting Screws

To install your controller using mounting 

screws:

1. Remove the mounting template from the 

back of this document.

2. Secure the template to the mounting 

surface. (Make sure your controller is 

spaced properly.)

3. Drill holes through the template.

4. Remove the mounting template.

5. Mount the controller.

6. Leave the protective wrap attached until you are finished wiring the controller.

Mounting Your Controller Vertically

Your controller can also be mounted vertically within an enclosure using mounting screws or 

a DIN rail. To insure the stability of your controller, we recommend using mounting screws. 

For additional information, refer to the previous section.

To insure the controller’s reliability, the following environmental specifications must not be 

exceeded.

Grounding Your Controller

In solid-state control systems, grounding helps limit the effects of noise due to 

electromagnetic interference (EMI). Run the ground connection from the ground screw of 

the controller (third screw from left on output terminal rung) to the ground bus. Use the 

heaviest wire gauge listed for wiring your controller.

You must also provide an acceptable grounding path for each device in your application. For 

more information on proper grounding guidelines, see the Industrial Automation Wiring and 

Grounding Guidelines, (publication 1770-4.1).

ATTENTION

!

All devices connected to the user 24V power supply or to the RS-232 

channel must be referenced to chassis ground or floating. Failure to 

follow this procedure may result in property damage or personal 

injury.

Chassis ground, user 24V ground, and the RS-232 ground are 

internally connected. You must connect the chassis ground terminal 

screw to chassis ground prior to connecting any devices.

On the 1761-L10BWB, -L10BXB, -L16BWB, -L16BBB, -L16NWB, 

-L20BWB-5A, -L32BBB, and -L32BWB controllers, the ground 

associated with the user supplied 24V DC input power and chassis 

ground are internally connected.

Surge Suppression

Inductive load devices such as motor starters and solenoids require the use of some type of 

surge suppression to protect the controller output contacts. Switching inductive loads 

without surge suppression can significantly reduce the life expectancy of relay contacts. By 

adding a suppression device directly across the coil of inductive devices, you prolong the life 

of the output circuits. You also reduce the effects of radiated voltage transients and prevent 

electrical noise from radiating into system wiring and facility.

The following diagram shows an output with a suppression device. We recommend that you 

locate the suppression device as close as possible to the load device.

If you connect a micro controller FET output to an inductive load, we recommend that you 

use an 1N4004 diode for surge suppression, as shown in the illustration on page 17.

Suitable surge suppression methods for inductive load devices include a varistor, an RC 

network, or, for dc loads, a diode. These components must be appropriately rated to suppress 

the switching transient characteristic of the particular inductive device. See the table on 

page 18 for recommended suppressors.

As the following diagram illustrates, these surge suppression circuits connect directly across 

the load device. This reduces arcing and damage of the output contacts. (High transients can 

cause arcing that occurs when switching off an inductive device.)

If you connect a micro controller triac output to control an inductive load, we recommend 

that you use varistors to suppress noise. Choose a varistor that is appropriate for the 

application. The suppressors we recommend for triac outputs when switching 120V ac 

inductive loads are a Harris MOV, part number V175 LA10A, or an Allen-Bradley MOV, 

catalog number 599-K04 or 599-KA04. Consult the varistor manufacturer’s data sheet when 

selecting a varistor for your application.

For inductive dc load devices, a diode is suitable. A 1N4004 diode is acceptable for most 

applications. A surge suppressor can also be used. See the table on page 18 for 

recommended suppressors.

Surge Suppression for Inductive ac Load Device

Minimizing Electrical Noise on Analog Controllers

Inputs on analog controllers employ digital high-frequency filters that significantly reduce the 

effects of electrical noise on input signals. However, because of the variety of applications and 

environments where analog controllers are installed and operated, it is impossible to ensure 

that all environmental noise will be removed by the input filters.

Several specific steps can be taken to help reduce the effects of environmental noise on 

analog signals:

• install the MicroLogix 1000 system in a properly rated (i.e., NEMA) enclosure. Make 

sure that the MicroLogix 1000 system is properly grounded.

• use Belden cable #8761 for wiring the analog channels, making sure that the drain 

wire and foil shield are properly earth grounded.

• route the Belden cable separate from any ac wiring. Additional noise immunity can be 

obtained by routing the cables in grounded conduit.

Grounding Your Analog Cable

Use shielded communication 

cable (Belden #8761). The Belden 

cable has two signal wires (black 

and clear), one drain wire, and a 

foil shield. The drain wire and foil 

shield must be grounded at one 

end of the cable. Do not ground 

the drain wire and foil shield at 

both ends of the cable.

Specifications

Environmental Specifications (all MicroLogix controllers)

Description Specification

Operating Temperature 0°C to +55°C (+32°F to +131°F) for horizontal mounting

0°C to +40°C (+32°F to +104°F) for vertical mounting(1

A-BEasyLine Continuous Gas Analyzers Models EL3020, EL3040 Software Version 3.3

Basic Steps 

The following basic steps should be followed for the installation and 

commissioning of the gas analyzer: 

1 Please note the information on the intended application (see page 9). 

2 Follow safety precautions (see page 10). 

3 Prepare for the installation, provide the requisite material (see 

page 14). 

4 Unpacking the gas analyzer (see page 41). 

5 Check sample gas path seal integrity (see page 119). 

6 Install the gas analyzer (see page 66). 

7 Connect the gas lines (see page 67). 

8 Connect the electrical leads (see page 79). 

9 Check the installation (see page 90). 

10 Purge the sample gas path (see page 91). 

11 Start up the gas analyzer (see page 92). 

12 Configure the gas analyzer.

Intended Application 

Intended Application of the Gas Analyzer 

The gas analyzer is designed for continuous measurement of the 

concentration of individual components in gases or vapors. 

Any other use is not as specified. 

The specified use also includes taking note of this operator’s manual. 

The gas analyzer may not be used for the measurement of ignitable 

gas/air or gas/oxygen mixtures. 

The gas analyzer version with stainless steel gas lines and gas 

connections (EL3020 and EL3040 models) may be used for the 

measurement of flammable gases1

 and vapors in a non-hazardous 

environment, The special requirements for the measurement of 

flammable gases (see page 39) must be complied with. The oxygen 

sensor and the modules of the integrated gas feed (Option “Integrated 

Gas Feed” – only in the EL3020 model, not with Limas23, ZO23, 

Fidas24) may not be used for the measurement of flammable gases. 

The explosion-proof version of the gas analyzer with degree of protection 

II 3G (see page 40) (EL3040 model) may be used for the measurement 

of non-flammable gases and vapors in a hazardous environment. 

NOTE 

The version for the measurement of flammable gases and vapors and the 

explosion-proof version with degree of protection II 3G are different 

versions of the gas analyzer and designed for different applications. 

Safety Information 

Requirements for Safe Operation 

In order to operate in a safe and efficient manner the device should be 

properly handled and stored, correctly installed and set-up, properly 

operated and correctly maintained. 

Personnel Qualifications 

Only persons familiar with the installation, set-up, operation and 

maintenance of comparable devices and certified as being capable of 

such work should work on the device. 

Special Information and Precautions 

These include 

 The content of this operator’s manual, 

 The safety information affixed to the device, 

 The applicable safety precautions for installing and operating 

electrical devices, 

 Safety precautions for working with gases, acids, condensates, etc. 

National Regulations 

The regulations, standards and guidelines cited in this operator’s manual 

are applicable in the Federal Republic of Germany. The applicable 

national regulations should be followed when the device is used in other 

countries. 

Device Safety and Safe Operation 

The device is designed and tested in accordance with the relevant safety 

standards and has been shipped ready for safe operation. To maintain 

this condition and to assure safe operation, read and follow the safety 

information in this operator’s manual. Failure to do so can put persons at 

risk and can lead to device damage as well as damage to other systems 

and devices. 

Protective Lead Connection 

The protective lead (ground) should be attached to the protective lead 

connector before any other connection is made

Risks of a Disconnected Protective Lead 

The device can be hazardous if the protective lead is interrupted inside or 

outside the device or if the protective lead is disconnected. 

Risks Involved in Opening the Covers 

Current-bearing components can be exposed when the covers or parts 

are removed, even if this can be done without tools. Current can be 

present at some connection points. 

Risks Involved in Working with an Open Device 

All work on a device that is open and connected to power should only be 

performed by trained personnel who are familiar with the risks involved. 

When Safe Operation can no Longer be Assured 

If it is apparent that safe operation is no longer possible, the device 

should be taken out of operation and secured against unauthorized use. 

The possibility of safe operation is excluded: 

 If the device is visibly damaged, 

 If the device no longer operates, 

 After prolonged storage under adverse conditions, 

 After severe transport stresses. 

WARNING EXPLOSION HAZARD 

Substitution of components may impair suitability for Class I, Division 2. 

I/O connectors must only be connected to Class 2 circuits

Fidas24: Information on the safe operation of the gas analyzer 

ATTENTION 

The gas analyzer uses hydrogen as a combustion gas! 

All the information and instructions contained in this operator’s manual 

must be complied with without fail to ensure safe operation of the gas 

analyzer! 

Measures of the manufacturer 

The following measures ensure that the enrichment of combustion gas or 

an explosive mixture of combustion gas and ambient air cannot occur 

inside the gas analyzer during normal operation: 

 The seal integrity of the combustion gas feed path is checked for a 

leakage rate of < 1 × 10–4 hPa l/s before delivery. 

 The combustion gas/air mixture (before and after the ignition point) is 

diluted in the detector with compressed air. 

 The combustion gas feed is not connected to the supply during startup until the internal nominal pressures have been set. 

 The combustion gas feed is switched off if the internal nominal 

pressures cannot be set during the ignition phase (e.g. because of 

insufficient compressed air or combustion air feed). 

 The combustion gas feed is switched off after several unsuccessful 

ignition attempts. 

 If the flame goes out during operation the combustion gas feed is 

switched off if the following ignition attempts are unsuccessful. 

The interior of the gas analyzer is not assigned to an (explosion 

protection) zone; no explosive gas mixture can escape from it to the 

outside. 

Conditions to be complied with by the end user 

The end user must comply with the following prerequisites and conditions 

to ensure safe operation of the gas analyzer: 

 The gas analyzer may be used for the measurement of flammable 

gases provided that the flammable portion does not exceed 

15 vol.% CH4 or C1 equivalents. 

 The relevant safety regulations for working with flammable gases 

must be complied with. 

 The gas connection diagram (see page 64) must be complied with 

when connecting the combustion gas and combustion air. 

 The combustion gas feed path in the gas analyzer may not be 

opened! The combustion gas feed path can become leaky as a result! 

Escaping combustion gas can cause fires and explosions, also 

outside the gas analyzer! 

 If the combustion gas feed path in the gas analyzer has been opened, 

however, it must always be checked for seal integrity (see page 118) 

with a leak detector after it has been sealed again (leakage rate 

< 1 × 10–4 hPa l/s). 

 The seal integrity of the combustion gas line (see page 116) outside 

the gas analyzer and the combustion gas feed path (see page 118) in 

the gas analyzer must be checked on a regular basis. 

 The maximum combustion gas flow (see page 30) may not be 

exceeded. 

 The maximum pressures of combustion gas and combustion air (see 

page 30) may not be exceeded. 

 The combustion gas flow rate must be limited to a maximum of 

10 l/h of H2 or 25 l/h of H2/He mixture. For this purpose, the end user 

has to provide suitable measures (see page 30) outside the gas 

analyzer. 

 A shut-off valve (see page 30) must be installed in the combustion 

gas supply line to increase the safety in the following operating 

states: 

 Shutting down the gas analyzer, 

 Failure of the instrument air supply, 

 Leakage in the combustion gas feed path inside the gas analyzer. 

This shut-off valve should be installed outside the analyzer house in 

the vicinity of the combustion gas supply (cylinder, line). 

 If there is no automatic shut-off of the combustion gas supply to the 

gas analyzer in case of an instrument supply failure, a visible or 

audible alarm must be triggered (see page 129). 

 When measuring flammable gases, it must be made sure that in case 

of a failure of the instrument air supply or of the analyzer module itself 

the sample gas supply to the analyzer module is shut off and the 

sample gas path is purged with nitrogen. 

 The unobstructed exchange of air with the environment must be 

possible around the gas analyzer. The gas analyzer may not be 

directly covered. The openings in the housing towards the top and at 

the side may not be closed. The distance to laterally adjacent built-in 

components must be at least 4 mm. 

 If the gas analyzer is installed in a closed cabinet, adequate ventilation of the cabinet must be provided (at least 1 change of air per 

hour). The distance to adjacent built-in components towards the top 

and at the side must be at least 4 mm

Scope of Supply and Delivery 

Scope of Supply and Delivery 

 Gas analyzer model EL3020 (19-inch housing) or model EL3040 

(wall-mount housing) 

 Screwed fittings with tubing connectors for the connection of flexible 

tubes 

 Mains lead (see page 88), length 5 m 

 Mating plugs (socket housing) for the electrical connection of the 

I/O modules (attached to the terminals of the I/O modules) 

 Screwdriver (required for attaching the electric lines in the mating 

plugs) 

 Micro-porous filter (see page 67) (pre-assembled) 

 CD-ROM “Software tools and technical documentation” with software 

tools and technical documentation 

 CD-ROM “Spare parts analytical” with information on spare parts 

 Instructions in brief for Installation, Commissioning and Operation 

 Analyzer data sheet 

Fidas24:

 Mains lead, length 5 m, with 4-pin socket connector and separate 

grounding connector for the power supply to the heating of the 

detector and the heated sample gas connection 

 Accessories pack with fittings and O-rings for connection of the 

sample gas line 

 Exhaust pipe with fitting nut and compression fitting

Material Required for the Installation (not supplied) 

Gas Connections 

 For the connection of pipelines: Threaded connections with a 1/8 NPT 

thread and PTFE sealing tape 

Fidas24: Use only metal threaded connectors! 

Fidas24: Gas lines 

Process gases, test gases and waste air 

 PTFE or stainless steel tubes with 4 mm inside diameter and 

PTFE or stainless steel tube with at least 10 mm inside diameter for 

waste air 

 Tube fittings 

 Pressure regulator 

 Flow restrictor in the combustion gas supply line (see page 30) 

 Shut-off valve in the combustion gas supply line (see page 30) 

Sample gas 

 Heated sample gas line (recommended: TBL 01) or 

unheated sample gas line (PTFE or stainless steel tube with 

inside/outside diameter 4/6 mm). 

The fittings and O-rings required for the connection are included in 

the scope of supply and delivery of the gas analyzer. 

Flowmeter/Flow Monitor 

 Flowmeter or flow monitor with a needle valve for adjustment and 

monitoring of the sample gas flow rate and purge gas flow rate if 

required 

 Notes for the selection and use of flowmeters: 

 Measuring range 7…70 l/h 

 Pressure drop < 4 hPa 

 Needle valve open 

Recommendation: Flowmeter 7…70 l/h, Part Number 23151-5-

8018474 

Shut-off Valve 

 Install a shut-off valve in the sample gas line (definitely recommended 

with pressurized sample gas). 

Purging of the gas line system 

 Provide a means for purging the gas line system by feeding in an 

inert gas, e.g. nitrogen, from the gas sampling point. 

Installation Material 

19-inch Case (Model EL3020) 

 4 oval head screws (Recommendation: M6; this depends on the 

cabinet/rack system) 

 1 pair of mounting rails (Design depends on the cabinet/rack system), 

length approx. 240 mm corresponding to approx. 2/3 of the case 

depth 

Wall-mounting Case (Model EL3040) 

 4 screws M8 or M10 

Signal Lines 

 Select conductive material which is appropriate for the length of the 

lines and the predictable current load. 

 Notes concerning the cable cross-section for connection of the 

I/O modules: 

 The max. capacity of terminals for stranded wire and solid wire is 

1 mm2

 (17 AWG). 

 The stranded wire can be tinned on the tip or twisted to simplify 

the assembly. 

 When using wire end ferrules, the total cross-section may not be 

more than 1 mm2

, i.e. the cross-section of the stranded wire may 

not be more than 0.5 mm2

. The PZ 6/5 crimping tool of 

Weidmüller & Co. must be used for crimping the ferrules. 

 Max. length of the RS485 leads 1200 m (max. transmission rate 

19200 bit/s). Cable type: 3-core twisted-pair cable, cable crosssection 0.25 mm2

 (e.g. Thomas & Betts, Type LiYCY). 

 Max. length of the RS232 leads 15 m. 

Power Supply Lines 

 If the supplied mains lead is not used, select conductive material 

which is appropriate for the length of the lines and the predictable 

current load. 

 Provide a mains isolator or a switched socket-outlet, in order to be 

able to disconnect all the power from the gas analyzer if required. 

Requirements for the Installation Site, Power Supply 

NOTE 

For the analyzers ZO23 and Fidas24 the information contained in the 

sections “ZO23: Preparation for Installation” (see page 25) or “Fidas24: 

Preparation for Installation (see page 30)” must be considered in addition. 

Requirements for the Installation Site 

The gas analyzer is only intended for installation indoors. 

The max. altitude of the installation site may not exceed 2000 m above 

sea level. 

The installation site must be stable enough to bear the weight of the gas 

analyzer! 

To ensure safe installation and removal, we recommend that the 19-inch 

housing is supported in a cabinet or rack with slide rails! 

Short gas paths 

Install the gas analyzer as close as possible to the sampling location. 

Install the gas conditioning and calibration modules as close as possible 

to the gas analyzer. 

Adequate air circulation 

Provide for adequate natural air circulation around the gas analyzer. 

Avoid heat build-up. 

Mount (see page 66) several 19-inch housings with a minimum spacing of 

1 height unit between housings. 

Protection from adverse conditions 

Protect the gas analyzer from: 

 Cold 

 Exposure to heat from e.g. the sun, furnaces, boilers 

 Temperature variations 

 Strong air currents 

 Accumulation of dust and ingress of dust 

 Corrosive atmospheres 

 Vibrations 

A-BAdjustable Frequency AC Drive

Ungrounded Distribution Systems

ATTENTION: PowerFlex 40 drives contain protective MOVs that are 

referenced to ground. These devices must be disconnected if the drive is 

installed on an ungrounded or resistive grounded distribution system.

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be 

disconnected if the drive is installed on an ungrounded distribution 

system where the line-to-ground voltages on any phase could exceed 

125% of the nominal line-to-line voltage. To disconnect these devices, 

remove the jumper shown in the Figures 1.1 and 1.2.

1. Turn the screw counterclockwise to loosen.

2. Pull the jumper completely out of the drive chassis.

3. Tighten the screw to keep it in place.

Figure 1.1 Jumper Location (Typical)

Solid state equipment has operational characteristics differing from those of 

electromechanical equipment. Safety Guidelines for the Application, Installation 

and Maintenance of Solid State Controls (Publication SGI-1.1 available from your 

local Rockwell Automation sales office or online at http://

www.rockwellautomation.com/literature) describes some important differences 

between solid state equipment and hard-wired electromechanical devices. Because 

of this difference, and also because of the wide variety of uses for solid state 

equipment, all persons responsible for applying this equipment must satisfy 

themselves that each intended application of this equipment is acceptable.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or 

consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative 

purposes. Because of the many variables and requirements associated with any 

particular installation, Rockwell Automation, Inc. cannot assume responsibility or 

liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of 

information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written 

permission of Rockwell Automation, Inc. is prohibited.

Throughout this manual, when necessary we use notes to make you aware of safety 

considerations

Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc. DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc. PLC is a registered trademark of Rockwell Automation, Inc

The information below summarizes the changes to the PowerFlex 40 User Manual since the August 2008 release.

Description of New or Updated Information Page(s)

Minimum Enclosure Volume column and new footnotes added. 1-9, A-2

Drive, Fuse & Circuit Breaker Ratings topic updated. A-1

Electronic Motor Overload Protection description updated. A-4

The information below summarizes the changes to the PowerFlex 40 

User Manual since the April 2008 release.

Manual Updates

Description of New or Updated Information Page(s)

Description of A056 revised. 3-17

Description of A059/A062 revised. 3-19

Fault description for F3 revised. 4-3

A table row for electrical specifications added. A-4

Graphic for the “Network Wiring” section revised. C-1

Second last paragraph in the “Network Wiring” section revised. C-2

Text in the “Writing (06) Logic Command Data” section revised. C-4

Frequency source for logic command 001 of bits 14, 13, and 12 corrected. C-4

Text in the “Writing (06) Reference” section revised. C-5

Parameter Updates

The following parameters have been updated with firmware version 6.xx.

Parameter Number Description Page

[Relay Out Sel] A055 Function of option 20, ParamControl, 

changed.

Option 24, MsgControl, added.

3-16

[Relay Out Sel] A058, A061 Function of option 20, ParamControl, 

changed.

Option 24, MsgControl, added.

3-18

The information below summarizes the changes to the PowerFlex 40 

User Manual since the January 2007 release.

Manual Updates

Description of New or Updated Information Page(s)

Input description and attention text for Multiple Digital Input Connection 

example corrected.

1-22

New method of changing speed reference for IP66, NEMA/UL Type 4X rated 

drives described.

2-2

Description for Up Arrow and Down Arrow keys revised. 2-4

Fault description for F3 revised. 4-3

Graphic for the “Network Wiring” section revised. C-1

Descriptions for bits 6, 7, and 15 of register address 8192 (Logic Command) 

updated.

C-4

New information on reading register address 8192 added. C-4

New information on reading register address 8193 added. C-5

Graphic for the “Connecting an RS-485 Network” section corrected. D-4

New method for inverting sign of PID error added.

New Parameter

The following parameter has been added with firmware version 5.xx.

Parameter Updates

The following parameters have been updated with firmware version 5.xx.

Description of New or Updated Information Page(s)

Input description and attention text for Multiple Digital Input Connection 

example corrected.

1-22

New method of changing speed reference for IP66, NEMA/UL Type 4X rated 

drives described.

2-2

Description for Up Arrow and Down Arrow keys revised. 2-4

Fault description for F3 revised. 4-3

Graphic for the “Network Wiring” section revised. C-1

Descriptions for bits 6, 7, and 15 of register address 8192 (Logic Command) 

updated.

C-4

New information on reading register address 8192 added. C-4

New information on reading register address 8193 added. C-5

Graphic for the “Connecting an RS-485 Network” section corrected. D-4

New method for inverting sign of PID error added. F-6

Parameter Number Description Page

[PID Invert Error] A167 New 3-44

Parameter Number Description Page

[Control Source] d012 Options 7 and 8 added. 3-5

[Start Source] P036 Description revised for option 6. 3-10

[Relay Out Sel] A055 Description revised for option 20. 3-16

[Relay Out Level] A056 Description revised. 3-17

[Opto Outx Sel] A058, A061 Description revised for option 20. 3-18

[Opto Outx Level] A059, A062 Description revised. 3-19

[Internal Freq] A069 Default value for IP66, NEMA/

UL Type 4X drives is 0.0 Hz.

Default value for IP20 rated drives is 

60.0 Hz.

3-22

[PID Trim Hi] A130 Description revised. 3-38

[PID Trim Lo] A131 Description revised. 3-38

ATTENTION: The drive contains high voltage capacitors which take 

time to discharge after removal of mains supply. Before working on 

drive, ensure isolation of mains supply from line inputs [R, S, T (L1, 

L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage 

levels. Failure to do so may result in personal injury or death.

Darkened display LEDs is not an indication that capacitors have 

discharged to safe voltage levels.

!

ATTENTION: Only qualified personnel familiar with adjustable 

frequency AC drives and associated machinery should plan or 

implement the installation, start-up and subsequent maintenance of the 

system. Failure to comply may result in personal injury and/or 

equipment damage.

!

ATTENTION: This drive contains ESD (Electrostatic Discharge) 

sensitive parts and assemblies. Static control precautions are required 

when installing, testing, servicing or repairing this assembly. 

Component damage may result if ESD control procedures are not 

followed. If you are not familiar with static control procedures, 

reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic 

Damage” or any other applicable ESD protection handbook.

!

ATTENTION: An incorrectly applied or installed drive can result in 

component damage or a reduction in product life. Wiring or application 

errors, such as, undersizing the motor, incorrect or inadequate AC 

supply, or excessive ambient temperatures may result in malfunction of 

the system.

!

ATTENTION: The bus regulator function is extremely useful for 

preventing nuisance overvoltage faults resulting from aggressive 

decelerations, overhauling loads, and eccentric loads. However, it can 

also cause either of the following two conditions to occur.

1. Fast positive changes in input voltage or imbalanced input voltages 

can cause uncommanded positive speed changes;

2. Actual deceleration times can be longer than commanded 

deceleration times

However, a “Stall Fault” is generated if the drive remains in this state 

for 1 minute. If this condition is unacceptable, the bus regulator must be 

disabled (see parameter A117). In addition, installing a properly sized 

dynamic brake resistor will provide equal or better performance in most 

cases.

ATTENTION: To avoid an electric shock hazard, ensure isolation of 

mains supply from line inputs [R, S, T (L1, L2, L3)] and wait three 

minutes for capacitors to discharge before removing the external cover. 

Once the cover is removed, verify that the voltage on the bus capacitors 

has discharged before performing any work on the drive. Measure the 

DC bus voltage at the DC– and DC+ terminals on the Power Terminal 

Block (refer to page 1-13 for Power Terminal descriptions). The voltage 

must be zero

Mounting Considerations

Debris Protection

A plastic top panel is included with the drive. Install the panel to prevent 

debris from falling through the vents of the drive housing during 

installation. Remove the panel for IP20, NEMA/UL Type Open 

applications.

Storage

• Store within an ambient temperature range of -40° to +85°C.

• Store within a relative humidity range of 0% to 95%, 

non-condensing.

• Do not expose to a corrosive atmosphere.

AC Supply Source Considerations

General Grounding Requirements

The drive Safety Ground – (PE) must be connected to system 

ground. Ground impedance must conform to the requirements of 

national and local industrial safety regulations and/or electrical codes. 

The integrity of all ground connections should be periodically checked.

Figure 1.3 Typical Grounding

Ground Fault Monitoring

If a system ground fault monitor (RCD) is to be used, only Type B 

(adjustable) devices should be used to avoid nuisance tripping.

Safety Ground – (PE)

This is the safety ground for the drive that is required by code. One of 

these points must be connected to adjacent building steel (girder, joist), a 

floor ground rod or bus bar. Grounding points must comply with national 

and local industrial safety regulations and/or electrical codes.

Motor Ground

The motor ground must be connected to one of the ground terminals on 

the drive.

Shield Termination – SHLD

Either of the safety ground terminals located on the power terminal 

block provides a grounding point for the motor cable shield. The motor 

cable shield connected to one of these terminals (drive end) should also 

be connected to the motor frame (motor end). Use a shield terminating or 

EMI clamp to connect the shield to the safety ground terminal. The 

conduit box option may be used with a cable clamp for a grounding point 

for the cable shield.

When shielded cable is used for control and signal wiring, the shield 

should be grounded at the source end only, not at the drive end.

RFI Filter Grounding

Using single phase drives with integral filter, or an external filter with 

any drive rating, may result in relatively high ground leakage currents. 

Therefore, the filter must only be used in installations with grounded 

AC supply systems and be permanently installed and solidly 

grounded (bonded) to the building power distribution ground. Ensure 

that the incoming supply neutral is solidly connected (bonded) to the 

same building power distribution ground. Grounding must not rely on 

flexible cables and should not include any form of plug or socket that 

would permit inadvertent disconnection. Some local codes may require 

redundant ground connections. The integrity of all connections should be 

periodically checked

Fuses and Circuit Breakers

The PowerFlex 40 does not provide branch short circuit protection. This 

product should be installed with either input fuses or an input circuit 

breaker. National and local industrial safety regulations and/or electrical 

codes may determine additional requirements for these installations. 

Fusing

The PowerFlex 40 has been UL tested and approved for use with input 

fuses. The ratings in the table that follows are the minimum 

recommended values for use with each drive rating. The devices listed in 

this table are provided to serve as a guide.

Bulletin 140M (Self-Protected Combination Controller)/UL489 

Circuit Breakers

When using Bulletin 140M or UL489 rated circuit breakers, the 

guidelines listed below must be followed in order to meet the NEC 

requirements for branch circuit protection.

• Bulletin 140M can be used in single and group motor applications.

• Bulletin 140M can be used up stream from the drive without the 

need for fuses.

Fuses and Circuit Breakers

!

ATTENTION: To guard against personal injury and/or equipment 

damage caused by improper fusing or circuit breaker selection, use only 

the recommended line fuses/circuit breakers specified in this section.

Power Wiring

!

ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) 

and local codes outline provisions for safely installing electrical 

equipment. Installation must comply with specifications regarding wire 

types, conductor sizes, branch circuit protection and disconnect 

devices. Failure to do so may result in personal injury and/or equipment 

damage.

!

ATTENTION: To avoid a possible shock hazard caused by induced 

voltages, unused wires in the conduit must be grounded at both ends. 

For the same reason, if a drive sharing a conduit is being serviced or 

installed, all drives using this conduit should be disabled. This will help 

minimize the possible shock hazard from “cross coupled” power leads.

Motor Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many 

installations, unshielded cable is adequate, provided it can be separated 

from sensitive circuits. As an approximate guide, allow a spacing of 0.3 

meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, 

long parallel runs must be avoided. Do not use cable with an insulation 

thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than 

three sets of motor leads in a single conduit to minimize “cross talk”. If 

more than three drive/motor connections per conduit are required, 

shielded cable must be used.

UL installations in 50°C ambient must use 600V, 75°C or 90°C wire.

UL installations in 40°C ambient should use 600V, 75°C or 90°C wire.

Use copper wire only. Wire gauge requirements and recommendations 

are based on 75 degree C. Do not reduce wire gauge when using higher 

temperature wire.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry 

environments provided adequate free air space and/or conduit fill rates 

limits are provided. Do not use THHN or similarly coated wire in wet 

areas. Any wire chosen must have a minimum insulation thickness of 15 

mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor 

cable with the added benefit of a copper braided shield that can contain 

much of the noise generated by a typical AC Drive. Strong consideration 

for shielded cable should be given in installations with sensitive 

equipment such as weigh scales, capacitive proximity switches and other 

devices that may be affected by electrical noise in the distribution 

system. Applications with large numbers of drives in a similar location, 

imposed EMC regulations or a high degree of communications / 

networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing 

currents for some applications. In addition, the increased impedance of 

shielded cable may help extend the distance that the motor can be 

located from the drive without the addition of motor protective devices 

such as terminator networks. Refer to Reflected Wave in “Wiring and 

Grounding Guidelines for PWM AC Drives,” publication 

DRIVES-IN001A-EN-P.

Consideration should be given to all of the general specifications 

dictated by the environment of the installation, including temperature, 

flexibility, moisture characteristics and chemical resistance. In addition, 

a braided shield should be included and be specified by the cable 

manufacturer as having coverage of at least 75%. An additional foil 

shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx 

determines gauge). This cable has four (4) XLPE insulated conductors 

with a 100% coverage foil and an 85% coverage copper braided shield 

(with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these 

types may limit the allowable cable length. Particularly, some of the 

newer cables twist 4 conductors of THHN wire and wrap them tightly 

with a foil shield. This construction can greatly increase the cable 

charging current required and reduce the overall drive performance. 

Unless specified in the individual distance tables as tested with the drive, 

these cables are not recommended and their performance against the lead 

length limits supplied is not known.

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