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EMERSONOvation®-based Digital Rod Position Indication Upgrade

Ovation®-based Digital Rod 

Position Indication Upgrade 

Background

Westinghouse’s digital rod position indication 

(DRPI) display system has been the backbone 

of the DRPI architecture for over 40 years.

Since the original design, advancements in 

technology have created the opportunity for 

the addition of helpful maintenance utilities, 

outage tools, system error detection and data 

logging.

The Ovation®

-based DRPI upgrade display 

system accomplishes the following functions:

• Maintains the function of the original 

design

• Utilizes new advanced algorithm to 

calculate rod position that minimizes some 

critical alarm conditions

• Replaces original display cabinet with two 

large LCDs to display rod position data from 

the Ovation highway

• Provides alarm outputs for deviations 

between measured rod positions within the 

same bank

• Generates system alarm when an error 

(detector shorts, loss or open circuit, gray 

code errors, half-accuracy or power supply 

failure) is detected

Description

The Ovation-based DRPI upgrade replaces 

the electronics portion of the original DRPI 

system display cabinet in Westinghouse plants. 

It communicates with both data cabinets to 

provide the most up-to-date rod position and 

alarm information to the control room, Ovation 

highway and plant computer.

This upgrade will include two standard Ovationbased cabinets and two large LCD displays with 

computer interfaces to the Ovation network. 

The first standard Ovation cabinet is the DRPI 

Ovation cabinet, which replaces the functionality 

of the original DRPI display cabinet. The second 

standard Ovation cabinet is the Ovation server cabinet, 

which provides the Ovation support architecture for 

the DRPI Ovation system along with future upgrades. 

The DRPI Ovation cabinet includes new cabling that 

connects to the existing DRPI field cabling located in 

the control room. This cabinet consists of two data 

interface cards, Ovation controllers and I/O hardware, 

and power supplies. Rod position information from 

both data cabinets is transferred to the Ovation 

controller through the data interface card and Ovation 

I/O modules.

Benefits

The benefits of this upgrade include:

• Reliable indication of rod position

• New position algorithms to improve rod position

• Hot swappable redundant DRPI power supplies

• Ovation support architecture, which reduces cost 

for future Ovation upgrades

• Automatic error logging

EMERSONOvation® Fuel DispenserThe Ovation Fuel Dispenser. Go farther than ever

The Ovation Fuel Dispenser. 

Go farther than ever

Today’s consumers are more mobile — 

and more demanding than ever.

They want more choices, more speed and more convenience. They’re less forgiving of slow pumps and outdated 

displays. And they’re more than ready to take their business to your competition. 

To thrive in this marketplace you need a dispenser that is reliable, user-friendly and ready to increase your 

profitability. You need Dresser Wayne’s Ovation fuel dispenser. Designed from the ground up, this flexible, 

dependable and scalable fuel dispenser will meet your needs, today and tomorrow. 

The world’s most consumer-friendly fuel dispenser. 

The Ovation dispenser’s sleek and stylish look didn’t happen by accident. It was developed in partnership with IDEO, 

one of the world’s most respected design firms. We spent months compiling ergonomic research, human factor studies, 

end-user questionnaires and input from retailers. This exhaustive data was then used to create the Ovation dispenser 

— the world’s most consumer-friendly fuel pump. From its modern look and intuitive ATM-style soft-key interface to its 

clutter-free side-drape hoses and fast fueling rates, the Ovation dispenser delivers an exceptional customer experience 

every time, improving customer loyalty and increasing your site throughput. While many competitors have copied its 

groundbreaking look, don’t let pale imitations fool you — the Ovation fuel dispenser is in a class by itself. 

The Ovation fuel dispenser is currently available in a variety of configurations

 The Ovation iX™ fuel dispenser features three 

exclusive iX Technology Platform products:

 • iX Media boosts product sales through customized

rich-media promotions

 • iSense™ self-diagnostics software automatically 

troubleshoots site problems before they strike 

 • iDPOS™ in-dispenser POS system ensures 

uninterrupted fuel sales 24/7

The Ovation iX dispenser can also be equipped with 

the Xflo™ Meter, which can potentially save you 

thousands of gallons of lost fuel annually.

Security from the outside, in. 

We understand that theft and fraud are a growing concern for today’s retailers. So we’ve applied our innovation 

toward developing dispensers that deter criminal activity. The Ovation fuel dispenser incorporates physical security 

features that proactively help deter crime by making it difficult to access internal components and financial data 

without authorization. The bezel is designed for tamper resistance with a large front door that makes it obvious to 

detect if someone is trying to alter components. Modular access panels enable employees to access components 

such as the printer without opening the door and exposing the dispenser’s interior. What’s more, changing dispenser 

settings requires a specialized TV-style remote control customized with password capabilities. 

Multiple Torx fasteners and optional bezel locking kits provide another layer of security. Plus, the bezel features 

a keypad with a built-in privacy shield to protect payment information as it is entered. In addition, the Ovation 

dispenser’s internal mechanics further strengthen security. The pulser is resistant to magnetic disruption and the 

internal meter gear prevents tampering.

iX Technology Platform. 

Your foundation for future growth.

Dresser Wayne’s iX Technology Platform is a standard offering in Ovation iX dispensers and an easy upgrade in 

our original Ovation dispensers already in the field. Built on the Microsoft® Windows® CE operating system, this 

revolutionary platform offers field-proven stability, scalability and adaptability across a wide range of applications. 

With the flexible iX Technology Platform, you can add applications to fit your changing needs well into the future. 

In fact, the iX Technology Platform is so forward thinking, it helped Dresser Wayne earn the distinction of Microsoft 

Embedded Partner of the Year for 2006. The iX Technology Platform currently features a number 

of exclusive modules designed to boost your revenue and enhance your customers’ experience. 

Available for Ovation fuel dispensers:

iX Media, driving traffic from the forecourt to the cash register.

Keep your customers coming back for more with Dresser Wayne’s iX Media. This groundbreaking system improves 

brand loyalty and encourages customer purchases with targeted coupons, full-motion videos, customized promotions 

and more. Web-based and easily managed from any computer, the iX Media system allows you to increase sales 

and revenue by:

 • Printing customized coupons right at the dispenser for car washes, drinks, snacks and more

• Showing full-motion color video promotions customized for specific times, days, products and events

• Encouraging branded-card use and higher-margin premium fuel sales

• Delivering a source of alternative advertising revenue

• Offering a mechanism to educate consumers on pump operation, alternative fuels and more

iSense self-diagnostic software. Forward-thinking solutions.

Dresser Wayne’s iSense remote diagnostics software acts as a virtual on-site mechanic, monitoring potential 

equipment problems and, in some cases, fixing dispenser failures without the need of a costly technician visit. 

Available on Ovation iX dispensers, iSense self-diagnostics software protects your investment by:

 • Remotely and automatically downloading software upgrades

• Reducing downtime by troubleshooting problems before they occur

• Ensuring fewer and more efficient maintenance visits

• Providing real-time reports on flow rates

iDPOS module. Sales-focused design.

Keep sales coming in around the clock. Dresser Wayne’s iDPOS module is an independent POS system in the 

dispenser that keeps your fuel dispenser always selling — even when your in-store POS system is offline. 

And as the world’s first Ethernet-only payment and dispenser control, it allows you to say goodbye to complex 

legacy communication protocols. The iDPOS system maximizes your uptime by:

 • Ensuring uninterrupted fuel and merchandise sales

• Improving customer throughput and satisfaction with lightning-fast transactions

• Reducing costly interface boxes and points of failure

• Independently storing transactions for up to 14 days when the connection to the payment host is broken

Secure Payment Module. Protect your customers and yourself.

Dresser Wayne’s new Secure Payment Module represents the cutting edge of compliance and security 

technology, having been designed specifically to meet the latest security standards for PIN debit, PCI 

unattended and automated fuel terminal requirements, Interac and more. Assure your customers that their 

credit/debit payments are safe and secure by:

 • Providing immediate PIN encryption with a Secure Payment Module

• Automatically detecting and responding to tampering events and defending against insertion of PIN 

disclosing 

bugs and data skimming devices

• Deterring unwanted visual observation of cardholder PIN entries 

• Protecting against unauthorized display prompts for non-PIN data entry

• Using authenticated application software

Available in a variety of configurations both as a factory-installed option and an upgrade kit, the Secure 

Payment Module leverages the power and scalability of the iX Technology Platform and complements the 

existing iX Technology Platform modules.

Reduce fuel loss with the Xflo Meter. 

You can potentially save thousands of gallons of lost fuel by installing the Xflo Meter as an option to your 

Ovation dispenser. The Xflo Meter’s unique design virtually eliminates meter drift that affects traditional positive 

displacement meters. It also happens to be the fastest meter in Dresser Wayne history, with unparalleled flow rate 

performance. This lab-tested 

meter helps your business by:

 • Saving up to 4,000 gallons of lost fuel a year1

• Virtually eliminating meter drift and recalibration costs

• Maximizing flow rates to improve customer throughput

Ovation iX Features

• Flexible iGEM™ electronics

• Accurate, reliable iMeter 

• Card reader and keypad

• Junction box

• Precision-controlled 

flow valves

• Display and card reader heater

• Double-bump hydraulic 

connections

• Balance-ready piping

• Intuitively, neatly 

grouped wiring

• Easy-access hinged door

• Easy-to-read 5.7’’ qVGA 

monochrome display

• Lighted indicators over 

push-to-start buttons

• 10 installation configurations

• Two-year bumper-tobumper warranty

• Xflo Meter

• iX Technology Platform

• 10.4’’ VGA color display

• Electromechanical totalizers

• Lighted valance circuit

• Intercom call button

and intercom

• Speaker

• 12-key preset

• Stop button

• Hose retractor

• Wayne SCAN barcode scanner

• Valance

• Pedestal base (for mounting 

at grade)

• Dual-price posting capability

• Bill acceptor

• WanyeTRAC hand-held

RFID reader

• Alternative Fuel Compatible

Experience years of peak performance.

The Dresser Wayne Ovation fuel dispenser is an investment you can count on for the long haul. It features a 

durable exterior that has been built to last in the harshest of forecourt environments. You’ll also find that the Ovation 

dispenser’s double-bump hydraulic connections and our reliable fuel meters improve fuel efficiency and maximize 

your uptime. Easy-access hinged doors and standardized components make service easy, and the entire dispenser 

is backed by our standard two-year warranty. And unlike other dispensers, the Ovation dispenser can easily be 

customized and upgraded to meet your evolving business needs. There’s a reason that thousands of Ovation fuel 

dispensers have already been successfully installed. The Ovation fuel dispenser delivers a lifetime of value.

About Dresser Wayne

With offices on five continents, manufacturing 

facilities on four, and thousands of employees 

worldwide, Dresser Wayne has shaped the 

retail and fleet fueling industry ever since the 

company’s modest beginnings in 1891. Known 

for combining cutting-edge technology with 

exceptional customer focus and win-win industry 

partnerships, Dresser Wayne has become the 

leading supplier of integrated solutions to its 

customers in the retail 

and fleet petroleum industry. 

Dresser Wayne—headquartered in Austin, 

Texas—is largely responsible for the innovations 

that contribute to the look and functionality of 

the modern service station. From dispensers and 

POS systems to retail intelligence and after-sale 

support services, Dresser Wayne is committed 

to continuing its long tradition of providing 

innovative, customer-centric solutions in all facets 

of the industry. Dresser Wayne is a business unit 

of Dresser, Inc.

About Dresser, Inc.

Dresser, Inc. is a leader in providing highly 

engineered infrastructure products for the global 

energy industry. The company has leading 

positions in a broad portfolio of products including 

valves, actuators, meters, switches, regulators, 

piping products, natural gas-fueled engines, retail 

fuel dispensers and associated retail point of sale 

systems and air and gas handling equipment. 

Leading brand names within the Dresser portfolio 

include Dresser Wayne® retail fueling systems, 

Waukesha® natural gas-fired engines, Masoneilan®

control valves, Mooney® regulators, Consolidated®

pressure relief valves, and Roots® blowers and 

rotary gas meters. It has manufacturing and 

customer service facilities located strategically 

worldwide and a sales presence in more than 

100 countries. The company’s website can be 

accessed at www.dresser.com.

EMERSONSuspension Concentrate (SC) for Mite Management on Commercial Ornamental Plants in Greenhouses, Saran and Shade Houses, Outdoor Containers, and Field Grown Nursery Stock

Suspension Concentrate (SC) for Mite Management on Commercial Ornamental Plants in Greenhouses, Saran and Shade Houses, Outdoor Containers, and Field Grown Nursery Stock

• Excellent for IPM programs for mite control.

• New class of chemistry ideal for use with other miticides to prevent resistance.

• Control of many species of mites.

• Long residual control up to 45 days.

• Can be tank mixed with other miticides or insecticides to broaden the spectrum of

pests controlled.

ACTIVE INGREDIENT: Percent By Weight

Clofentezine (3,6-bis (2-chlorophenyl) –

1,2,4,5-tetrazine) ………………………………………. 42%

OTHER INGREDIENTS ………………………………… 58%

TOTAL 100%

Contains 1 pound of active ingredient per quart (32 fl. oz.).

KEEP OUT OF REACH OF CHILDREN

CAUTION

FIRST AID

IF ON SKIN OR CLOTHING: Take off contaminated clothing. Rinse

skin immediately with plenty of water for 15-20 minutes. Call a

poison control center or doctor for treatment advice.

IF IN EYES: Hold eye open and rinse slowly and gently with water

for 15-20 minutes. Remove contact lenses, if present, after the

first 5 minutes, then continue rinsing the eye. Call a poison

control center or doctor for treatment advice.

PRECAUTIONARY STATEMENTS

HAZARDS TO HUMANS

AND DOMESTIC ANIMALS

CAUTION

Avoid contact with skin, eyes, or clothing. Wash thoroughly

with soap and water after handling. Remove contaminated

clothing and wash before reuse.

PERSONAL PROTECTIVE EQUIPMENT (PPE)

Some materials that are chemical-resistant to this product

are listed below. If you want more options, follow the

instructions for category C on an EPA chemical resistance

category selection chart.

Applicators and other handlers must wear:

• Long-sleeved shirt and long pants

• Chemical-resistant gloves, such as barrier laminate,

butyl rubber, nitrile rubber, neoprene rubber, poly-vinyl

chloride (PVC), or Viton.

• Shoes plus socks

Follow manufacturer’s instructions for cleaning/maintaining

PPE. If no such instructions for washables, use detergent

and hot water. Keep and wash PPE separately from other

laundry.

ENGINEERING CONTROLS STATEMENT

When handlers use closed systems, enclosed cabs, or aircraft

in a manner that meets the requirements listed in the Worker

Protection Standard (WPS) for agricultural pesticides [40 CFR

Part 170.240 (d) (4-6)], the handler PPE requirements may be

reduced or modified as specified in the WPS.

USER SAFETY RECOMMENDATIONS

Users should:

• Wash hands before eating, drinking, chewing gum, using

tobacco, or using the toilet.

ENVIRONMENTAL HAZARDS

For terrestrial uses, do not apply directly to water, or to areas

where surface water is present, or to intertidal areas below

the mean high water mark. Do not apply within 100 feet of

lakes, reservoirs, rivers, permanent streams, marshes, natural ponds, estuaries, and commercial fish farm ponds. Do not

apply when weather conditions favor drift from treated area.

Do not allow spray to drift off of crop, especially when

spraying outer rows. Always direct spray into the crop. Do

not contaminate water when disposing of equipment 

washwaters.

IMPORTANT — Read the entire Directions for Use and Disclaimer

of Warranties before using this product.

Distributed by:

Scotts-Sierra Crop Protection Company

14111 Scottslawn Road

Marysville, OH 43041

1-800-492-8255

EPA Reg. No. 432-946-58185

EPA Est. No. 264-DEU-007, Aventis-Wolfenbuttel, Germany

NET CONTENTS: 1 pint (473 ml)

©2000, The Scotts Company. World rights reserved.

Ovation™ SC is a registered trademark of Scotts-Sierra Crop Protection Company for

its brand of plant protection products.

Suspension Concentrate (SC)

for Mite Management on

Commercial Ornamental

Plants in Greenhouses,

Saran and Shade Houses,

Outdoor Containers, and

Field Grown Nursery Stock

O

STORAGE AND DISPOSAL

PROHIBITIONS: Do not contaminate water, food or feed

by storage or disposal.

STORAGE: Store in original container, tightly closed, in a

safe place.

PESTICIDE DISPOSAL: Wastes resulting from the use of

this product may be disposed of on site or at an approved

waste disposal facility.

CONTAINER DISPOSAL: Triple rinse (or equivalent).

Then offer for recycling or reconditioning, or puncture

and dispose of in a sanitary landfill, or by incineration,

or, if allowed by State and local authorities, by burning.

If burned, stay out of smoke.

DO NOT RE-USE EMPTY CONTAINER

DIRECTIONS FOR USE

It is a violation to Federal law to use this product in a manner

inconsistent with its labeling.

Do not apply this product in a way that will contact workers

or other persons, either directly or through drift. Only

protected handlers may be in the area during application.

For any requirements specific to your State or Tribe, consult

the agency responsible for pesticide regulation.

AGRICULTURAL USE REQUIREMENTS

Use this product only in accordance with its labeling and

with the Worker Protection Standard, 40 CFR Part 170.

This Standard contains requirements for the protection

of agricultural workers on farms, forests, nurseries, and 

greenhouses, and handlers of agricultural pesticides.

It contains requirements for training, decontamination,

notification, and emergency assistance. It also contains 

specific instructions and exceptions pertaining to the 

statements on this label about personal protective 

equipment (PPE) and restricted-entry interval.

The requirements in this box only apply to uses of this 

product that are covered by the Worker Protection Standard.

Do not enter or allow worker entry into treated areas during

the restricted entry interval (REI) of 12 hours.

PPE required for early entry to treated areas that is permitted

under the Worker Protection Standard and that involves 

contact with anything that has been treated, such as plants,

soil, or water, is:

• Coveralls

• Chemical-resistant gloves such as barrier laminate, butyl 

rubber, nitrile rubber, neoprene rubber, poly-vinyl chloride

(PVC), or Viton

• Shoes plus socks

GENERAL INFORMATION

Ovation SC Ovicide/Miticide is recommended for use on ornamental

plants, (including but not limited to, conifers and non-bearing trees and

vines, carnations, chrysanthemums, diffenbachia, geraniums, impatiens,

hydrangeas, potentillas, scheffleras, and roses) in greenhouses, saran and

shade houses, outdoor container, and field grown ornamental nursery

stock for management of plant-feeding mites.

Ovation SC is highly active on mite eggs and early mite stages. It has

shown activity and persistence up to 45 days after application. Proper

timing of application, based on the utilization of scouting, may delay or

eliminate the need for subsequent applications of other miticides.

MIXING INSTRUCTIONS

Add the appropriate amount of Ovation SC to a partially filled spray

tank under agitation. After adding Ovation SC, other tank mix

components (adjuvants, fungicides, insecticides), if required, may be

added along with sufficient water to bring to the proper volume.

Maintain agitation.

Adjuvant Addition:

Often addition of adjuvants (stickers, spreaders, spreader-stickers,

dormant oils, etc.) will aid in the performance of plant protection 

products under certain conditions. Generally, an adjuvant is not

required with Ovation SC where adequate spray coverage is achieved.

Should inadequate spreading of the Ovation SC spray occur, the 

addition of a spreader or spreader-sticker may be considered. If 

addition is warranted, trial applications must be followed, using the

instructions in the section below “Notice to Users” as phytotoxicity 

can result from such additions.

pH Stability/Compatibility with Other Products:

Ovation SC is extremely stable over a wide range of pH. It has proven

to be physically and chemically stable in tank mixes with a wide range

of other plant protection products. If tank mixing is planned, evaluate

both the physical and chemical (phytotoxicity) compatibility on a

selected group of plants prior to full scale use. See “Notice to Users”

section below.

Notice to Users:

Ovation™ SC has demonstrated excellent plant safety, however,

all species and varieties of ornamental plant types have not been

tested. If a user wishes to make an application to an ornamental

plant type not listed on the label but found on a similar use site

and for a pest that is listed on the label, it is suggested that a trial

application be performed first.

For trial application, make 2 applications at a 7 day interval,

2 fl. oz. per 100 gal., to 25 or more test plants grown under 

conditions similar to those under which the plants will be grown

full scale. Wait 7 days after last application for final observation

for phytotoxicity.

Ovation™ SC is magenta in color and may leave a residue on

light colored flowers or foliage.

APPLICATION RECOMMENDATIONS

Ovation SC Ovicide/Miticide is recommended at a concentration 

of 2 fl. oz. per 100 gal. when used in high volume sprays using

hand-held equipment. For low and ultra-low volume applications,

apply 4-8 fl. oz. per acre, per application Applications irrespective

of delivery method should not exceed 8 fl. oz. per acre.

Spray application should be directed in a manner to cover all

plant surfaces, especially the undersides of leaves.

Do not apply this product through any type of irrigation system.

Frequency:

Ovation SC application is recommended only once per each crop

cycle in greenhouse and saran and shade house culture. For 

outdoor ornamentals, Ovation SC application is recommended

once per each crop cycle occurring within a year.

Mites Controlled:

Two-spotted spider mite European red mite

Pacific spider mite Yellow spider mite

McDaniel spider mite

Control is achieved through direct spray contact or by mite

contact with Ovation SC residue on the treated foliage.

Timing:

Ovation SC is most effective in mite management when applied

at the first sign of mite activity and egg laying. At that time, the

susceptible female mite, egg and first stage mite largely or totally

make up the population. If a high population of adult mites are

present at the time of application, Ovation SC should be tank

mixed with an adult miticide. Test any tank mix for physical compatibility and crop phytotoxicity before broad scale application.

RESISTANCE MANAGEMENT

Ovation SC is an excellent tool for growers to use in their mite

resistance management program. Proper application timing of

Ovation SC may delay or reduce the number of subsequent 

applications of other miticides, extending their effective life as

mite management products.

IPM / COMPATIBILITY WITH BENEFICIAL

MITES, PREDATORY INSECTS, ETC. 

Ovation SC has proven to have limited to no effect on beneficial

insects, particularly predatory mites. Ovation SC can be 

effectively and safely used in IPM programs employing 

beneficial insects.

MPORTANT NOTICE:

DISCLAIMER AND LIMITATION OF LIABILITY

This product has been researched to provide necessary data 

to support its use on ornamental plants. The user should always

follow the label directions and exercise judgment and caution

when using this product under their growing conditions. NO

WARRANTY OR REPRESENTATION IS MADE, EXPRESS OR IMPLIED,

CONCERNING THE RESULTS OBTAINED FROM THE USE OF THIS

PRODUCT. The exclusive remedy of the user or Buyer, and the

limit of liability of The Scotts Company or its affiliates, for any and

all losses, injuries or damages resulting from the use or handling

of this product shall be the purchase price paid by the user or

Buyer for the quantity of this product involved. The Buyer and all

users are deemed to have accepted the terms of this Notice,

which may be varied only by agreement in writing, signed by a

duly authorized representative of The Scotts Company

FUSION RESEARCH Ovation Music Streamers and Players

IMPORTANT NOTICES ON OPERATION OF THIS PRODUCT

DO NOT remove the power during boot-up.

Though this is a headless unit, please note that the boot sequence can take 

up to 2 full minutes. Removing the power during this process will corrupt 

the image.

The system is actually a small mini-server based unit with a very robust 

Linux based operating system. While it is designed to be very stable and 

fault tolerate, sudden termination of power during boot-up or during music 

playback should always be avoided.

PAID ACCOUNTS ARE NECESSARY

Please be aware that paid accounts are required for complete function of 

some services. It is important to know that while most of the applications 

are completely free, some of the services do require a paid account to 

function.

Services known to require a paid account are:

Pandora

Sirius XM

Spotify

Slacker

Deezer

It is also important to note that many streaming services limit the active 

streams on user accounts to one stream per account. If issues occur 

during playback, please make sure that there are no other active streams 

associated with that account.

REQUIRED HARDWARE FOR TROUBLESHOOTING

The following items are necessary for any troubleshooting of possible 

installation and operation issues that may be encounter.

VGA Monitor

USB Keyboard

USB Thumbdrive that can be formatted

Phillips Head Screwdriver

AUDIO/VIDEO SPECIFICATIONS:

Audio Formats Supported: 

FLAC & MP3 for streaming

Video Connections: 

Ovation Servers are headless units, that means there is no TV display. 

You will control the system through computers on the same network 

and any of the many drivers that are available for Squeezebox 

servers.

MY SQUEEZEBOX:

Because the player portion of this unit was made to be Squeezebox 

compatible, a Squeezebox account is required to use this system. 

To register for a free account, visit www.mysqueezebox.com.

INITAL SETUP:

Before you begin to setup any connection to a home automation control 

system, add streaming app accounts or anything else, you should first 

confirm that you have music playback.

Follow these steps in order:

1. Connect ethernet cable to existing router/switch

2. Plug in your OMS Server

3. Power the OMS Server on 

[Note: the OMS-SIG powers on automatically when plugged in, ALL other 

OMS servers require the power button to be pressed to turn the unit on.]

4. Connect the audio cables to receiver/distribution amp

VERIFYING THE AUDIO STREAMER:

The next step is to ensure that everything is performing normally. The first 

thing you should do is open a web browser on your PC. Type in ‘http://

ovation.fusionrd.net’ into your browser and the following window should 

come up:

Clicking [Here it is] on the Ovation Finder Utility homepage (as seen in 

the above image) will launch the finder and scan the network for attached 

Ovation devices.

The Finder will return a list of the Ovation devices located on the network.

Select the desired player from the Ovation Finder Utility list and click on its 

IP address. This will take you to the device’s Configurator home page where 

you will complete the configuration of the device.

NOTE: After clicking the IP of the player it can take up to one minute 

to access the Fusion Music Configurator home page.

INTERNET RADIO:

The quickest way to ensure your OMS 

server is working properly is to select an 

internet radio station. 

Choose [Internet Radio] and then any of 

the categories you see listed below the 

tab.

Once you’ve selected the station you wish 

to test, you’ll see it come up in the detail 

screen. Click on the [Play] button and 

you’ll see whatever is playing on the radio 

station at the moment

Note: If you experience low audio playback during testing make 

sure that the volume of the stream is set to max by increasing 

the grey bars on the volume slider.

SETTING UP AN OVATION MUSIC SYSTEM:

The Ovation Music Streamers are very powerful machines. When setup 

properly, a user of the system may access music through:

One of the many Streaming Apps

Any of the thousands of Internet Radio Stations

Pointing to a remote music folder

Pointing to iTunes on a remote computer

The actual user control is very simple and intuitive to use. As you can 

imagine from the list above, with all those options setting up the system 

initially should be done exactly as detailed in this section of the manual.

If you are not a systems integrator or familiar with how computers work 

over a network and shared folders, you may want to consider bringing in 

some outside help to assist you in setting this up.

CLIENT & INTEGRATOR TOOLS:

There are two different web utilities you will be using to set the product up 

as well as the www.mysqueezebox.com page.

1. Ovation Music Manager [http://fusionmusic], [http://musicstream] 

or [http://oms-000####] on the OMS-SIG devices. This is the consumer 

interface. It will be used for managing their music as well as some basic 

setting information.

NOTE: If your web browser has trouble finding this, you can simply 

type in the IP address of the unit.

2. Fusion System Configurator accessed by using the Ovation Finder Utility 

[http://ovation.fusionrd.net] and clicking on the IP of the Ovation device. 

This is the integrator interface and will be used for setting up and changing 

various options on the Ovation system.

NOTE: Fusion System Configurator can also be accessed by using 

[http://fusionmusic:4742], [http://musicstream:4742] or [http://

oms-000####] on the OMS-SIG.

STEP ONE – CONFIGURING THE NETWORK ADDRESS:

Start with the Fusion Music Configurator, accessed through the Ovation 

Finder Utility by typing [http://ovation.fusionrd.net] from any computer on 

the same network. 

NOTE: This unit ships with a dynamic IP address. If you’re 

intending to control this unit with a home automation system, 

you’ll want to set a static IP. 

To set a static IP, click on the [Network] button and you’ll see the following 

screen. You need to select Static IP as the option and fill in the IP Address, 

Subnet Mask, Gateway & DNS1. 

Then hit the [Apply & Reboot] button.

Give the server enough time to completely reboot, at which point you 

should then refresh the Ovation Finder Utility page and select the device 

again. 

If you are using [http://fusionmusic], [htt://musicstream] or 

[http://oms-000####] you will want to completely close the browser and 

re-open it as your computer will remember the old IP address and by 

closing the browser, you’ll clear the cache.

STEP TWO – PLAYER SECTION OF THE CONFIGURATOR:

The next step is to click on the [Player] button to continue the 

configuration.

The first thing you’ll see is the individual sources you have available for you 

in your particular Ovation.

You can rename them to whatever you like. (Keep in mind though, that 

they will always show up in alphabetical order on any interface you are 

using.)

.

STEP THREE – ADDING THE OVATION SERVER TO CLIENTS 

SQUEEZEBOX ACCOUNT:

Now that you’ve configured the players, you will need to add the server to 

your client’s MySqueezebox account. 

1. Go to the [www.mysqueezebox.com] website where you will be able 

to log into the client’s existing account or create a brand new account.

2. Once you’ve logged in or created a new account, Go to the Ovation 

Music Manager page. Choose [Settings] on the bottom right of the page. 

Select the [mysqueezebox.com] tab. You’ll see this screen:

Type in the email associated to their Squeezebox account and their 

mysqueezebox password. Select [Enable] from the mysqueezebox.com 

integration drop down box.

Select [No], on the Report Statistics drop down box.

Hit [Apply] and you can close the screen.

3. Finally, to ensure that it has successfully done so, click on the [Player] 

tab of the www.mysqueezebox.com webpage.

You should see the screen below with an entry for each OMS player 

listed. If one or more players is not listed, try playing music on that 

player, then close the webpage completely and go back to it.

At this point your basic setup is finished and you are ready to use internet 

radio or begin adding your streaming apps.

ADDING STREAMING APPS:

Adding streaming apps to your Ovation streamer is very simple. Begin by 

going to www.mysqueezebox.com and enter your login information.

Click on the [App Gallery] tab to see all the applications available, select 

the app your interested in adding and click [Install App].

NOTE: Not all the apps you see on the Squeezebox page may work 

with the Ovation system. Check www.fusionrd.com/ovation for the 

latest information about available apps.

SOME APPS REQUIRE THE PAID SUBSCRIPTION SERVICE TO WORK

Many of the apps will require that you have a separate account with them. 

You would visit their page separately and sign up for service. Once you 

have created an account with them, place the account information in the 

account settings tab.

Under the player settings tab you can specify whether or not you want that 

particular app to show up on the Ovation. 

By clicking on the [My Apps] tab you can manage your individual apps and 

uninstall them if desired. All changes made on this website will appear on 

the Ovation.

ADDING THE SPOTIFY STREAMING APP:

Activating a Spotify account is done in a slightly different way from the 

other streaming apps. To do this, go to the ‘home page’ for managing 

your client’s music: Type in [http://fusionmusic], [http://musicstream] or 

[http://oms-000####] into your browser.

Then select the [Settings] tab at the bottom of the screen. You’ll see a 

Spotify tab, select it.

Check the ‘I agree’ box and click on the apply button. In a few moments 

you’ll see a new screen pop up.

ACTIVATING SPOTIFY:

Most of the information on Spotify is already filled out. You do not need to 

change any of those settings. 

Simply put in your Spotify username and password and click on the apply 

button

NOTE: Spotify requires a paid subscription to work with Ovation. 

This is similar to Pandora and some of the other services.

OPTIONS FOR PLAYING YOUR OWN MUSIC:

You have many options for listening to your own music in an Ovation server:

1. Stream music from another computer/hard drive on the network

2. Sync a remote iTunes folder

PREPARING TO SHARE DIGITAL FILES:

When streaming music to an Ovation server from a remote folder, you’ll 

first need to share the files on the remote computer where the music is 

stored. Make sure that all the files are properly shared on these remote 

computers before you begin. 

NOTE: You must have a user name and password for the shared 

folders on your remote computer.

You’ll also want to set a static IP on the remote computer, so the Ovation 

knows to look to the same place every time music from the remote folder 

is requested.

Next you’ll map the remote folder to the Ovation. To do this, open up the 

Fusion Music Configurator and click on the [Remote Folders] button. Once 

there, fill in the following information:

EMERSONOvation and WDPF DCS Training

A DCS retrofit project or new installation usually includes training for plant operators and I&C 

technicians. Personnel turnover, major equipment changes such as a DLN retrofit, or a 

change in plant ownership may also prompt DCS training. Typically, operators are focused on 

the plant process: how to monitor and control it, and they want details about process graphic 

interfaces, alarming, and trending. I&C technicians on the other hand are interested in 

maintaining the DCS in good working order, troubleshooting, signal tracing, and system 

administration. Control logic functionality and historical data retrieval are also important topics.

Onsite Training 

Onsite DCS training allows a large number of plant personnel to be trained on a flexible 

schedule using their own equipment, control logic, and operating procedures. Training 

materials, tests, and hands-on exercises organized around specific performance objectives 

can be customized to fit the specific needs of the trainees. Typical performance objectives 

are: 

Operator Training

1. Perform operator selectable control functions from Process Graphic Screens. 

2. Navigate the Data Analysis and Maintenance Menu and use its functions. 

3. Use Point Information and the Point Search Functions. 

4. Build and display Trend Groups. 

5. Navigate the Alarm Screens. 

I&C Training

1. Know basic functionality and location of all DCS hardware; be able to troubleshoot 

 and replace faulty modules; be able to load controllers/DPUs. 

2. Monitor control logic, correlate WDPF logic to the corresponding SAMA drawing, 

 and be able to troubleshoot and correct faulty software configurations. 

3. Navigate the directory structure, perform basic system admin tasks, and perform 

 system back-ups. 

Self-Paced Training 

Computer-based, self-paced training is a useful complement to onsite training. It allows 

operators and I&C technicians to review DCS documentation and test their knowledge using 

“bite-sized” modules organized around specific performance objectives. 

Field Service 

Make it a standard maintenance procedure to take advantage of training opportunities whenever 

a field service engineer is onsite. In most cases field engineers will gladly share invaluable 

insights and experiences so integrate training with field service whenever possible. 

“Cookbook” Procedures 

Some DCS tasks lend themselves well to “cookbook” procedures. Procedures such as point 

directory update, software server back-up, and historical data collection can be customized and 

compiled into an illustrated procedure manual. For I&C technicians responsible for multiple DCS 

platforms, PLCs, CEMs computers, and plant instrumentation this can be a valuable reference. 

Plant Simulator or Test-Bed 

A plant simulator can be used by plant operators and I&C technicians to practice normal 

operating procedures, simulate process upsets, and debug control software modifications prior 

to implementation. The WDPF simulator using the same DPU and WEStation hardware as the 

plant control system can double as a “hot-spare” parts bin, improving plant availability when 

critical WDPF parts fail. A test-bed allows testing of DCS hardware components such as I/O 

cards, power supplies, processors, and communication circuit boards. However, it also provides 

the software tools needed to build/modify databases, control logic, and process diagrams. 

Training is an ongoing process. In addition to the examples listed above, turbine or HRSG 

user’s group meetings, industry publications, and ISA certification programs present excellent 

training opportunities and can either complement or provide an alternative to OEM training.

About us… 

Process Control Solutions specializes in control system 

engineering, project management, and commissioning 

support for Ovation system retrofits. 

We supply WDPF/Ovation software configuration, 

optimization, training, and perform logic reviews to insure 

SAMA drawings are “AS- BUILT” for Combined Cycle 

and Fossil Steam Power Plants. 

EMERSONOvation™ VHF Power Delivery System Leading power technology to enable advanced dielectric etch and PVD processes

Benefits

Broadens process windows

Expands process capabilities

Improves plasma characteristics

Increases etch rate, selectivity, 

and uniformity

Reduces CoO 

The Ovation™ fully integrated, VHF power delivery system enables faster, higher 

precision for demanding narrow-linewidth dielectric etch processes. It is the first to 

accurately deliver power into a non-50-Ω environment without an external sensor, 

reacting faster than traditional power supplies. The 60-MHz power delivery reduces 

voltage potential across the plasma sheath, minimizing ion etch damage, and thus 

improving film quality and yields. Its embedded measurement technology enables 

previously unavailable insight into chamber plasma parameters and performance.

Features

2760 W, 60 MHz (contact factory 

for higher power requirements)

Sweep frequency

Non-50 Ω measurement 

capability 

Analog, RS-232, and Ethernet 

control options 

Smaller footprint—half-rack 

option for power up to 2.7 kW

Highly stable and reliable

Expert applications support

Improves Film 

Quality and Yields

As process geometries continue to 

shrink with decreasing metal widths 

and line spaces, the Advanced Energy®

Ovation VHF power-delivery system 

offers an innovative solution to help 

you achieve desirable properties in sub90-nm dielectric etch, HDP-CVD, and 

PECVD processes. Critical dimensions 

and narrow linewidths require 

stable and accurate power-delivery 

systems with higher-than-traditional 

frequencies. The unique technology 

in the Ovation power-delivery system 

allows you to optimize your processes 

with enhanced VHF power delivery 

and measurement. Further, 60-MHz 

technology reduces voltage potential 

across the plasma sheath, minimizing 

ion etch damage and thus improving 

film quality and yields.

Broadens Process 

Windows 

This advanced, very high frequency 

power technology enables you to 

expand your process window over 

a wide VSWR load range with output 

powers up to 4.5 kW at frequencies 

of 60 MHz. 

Developed to meet the demanding 

requirements of advanced etch 

processes, the Ovation VHF powerdelivery system accurately and 

efficiently delivers the optimal power 

required into a wide VSWR window, 

up to 3:1. The system’s unique powerdelivery scheme offers the highest 

power efficiency and power density 

commercially available—in a compact, 

half-rack unit—nearly half the size 

of competing systems for power 

requirements up to 2.7 kW.

Expands Process Capabilities

The Ovation system’s power platform ensures stable performance, reliable 

operation, improved overall film characteristics, and increased yields—

even at the 65-nm range.

Expanded process capabilities include:

• Quick power system compensation for plasma load changes due 

to process step transitions

• Accurate measurement and power delivery outside of 50 Ω

The Ovation power system is specifically designed to expand the tight process 

windows constraining advanced etch processes by providing the capabilities 

for users to drive higher plasma densities, with a wide operating range and 

unmatched transient response.

Improves Plasma Characteristics

To avoid device damage, as smaller gate structures become the norm, processes 

must run at lower-than-traditional voltages. High-frequency power systems readily 

enable these low-voltage processes. Process developers who contend with these issues 

have found that high-frequency systems provide such tangible benefits as:

• Increased plasma density for etch and CVD applications

• Reduced process-induced damage in etch applications 

Higher Etch Selectivity 

and Etch Rates

Today’s demanding, narrow-linewidth, 

dielectric etch processes require rapid 

power supply responses to transitions 

between process steps. The Ovation 

power-delivery solution ensures 

consistent and repeatable performance. 

Its VHF power-delivery system is the 

first to accurately deliver power into a 

non-50-Ω environment, allowing the 

Ovation generator to react faster than 

traditional power supplies.

This fully integrated power-delivery 

system enables faster, higherprecision processes such as those 

required for sub-90- and sub-65-

nm etch applications, through the 

implementation of a unique powerdelivery scheme. This scheme results in:

• Higher etch rates

• Higher yields and film quality 

on processes with precision control 

between transition process steps

• More efficient power transfer

Enhanced Power 

Measurement System

The Ovation power-delivery 

solution features embedded advanced 

measurement technology, including 

internal impedance measurement. 

A non-50-Ω measurement capability 

facilitates previously unavailable 

insights into chamber plasma 

parameters and performance. 

The system also offers embedded 

power instrumentation for 

real-time data mining

Optional Equipment

Compact and Versatile for 

Any Process Environment

The Ovation system is compact 

in size for easy installation and 

seamless integration into your new 

or existing processes. The small 

product footprint maximizes your 

chamber design flexibility.

Communication Options

This power-delivery system offers an 

array of interfacing options, including 

analog and RS-232 (AE Bus) interfaces. 

RS-232 interfaces, when used with 

the optional AE® Virtual Front Panel 

(VFP) software package, allow data 

visualization of many internal source 

parameters and fault conditions.

Reliability & Compliance

The Ovation power-delivery 

system has received the following 

safety certifications:

• CE 73/23/EEC & 89/336/EEC

• IEC/EN 61010-1

• CSA C22.2 No. 1010.1

• ANSI/ISA-82.02.01

• NRTL/C

• SEMI F47

• EN 55011, EN61326, and 47 CFR

Value-Added Options

Virtual Front Panel

AE’s optional VFP graphical computer 

interface gives you the ability to 

perform critical functions dynamically, 

and in real time, including:

• Process setup

• Troubleshooting

• Operational control

• Data visualization

Navigator™ Matching Network

Advanced Energy’s Navigator™

matching network provides advanced 

match technology for rapid, accurate, 

and reliable matching from an 

RF generator to the processing 

tool across a wide range of load 

impedances. This versatile matching 

network optimizes delivered power 

to semiconductor, flat panel display, 

and MEMs manufacturing processes, 

including CVD, HDP-CVD, and 

chamber clean applications. Equipped 

with microprocessor-controlled 

stepper motor circuitry and digital, 

user-selectable tuning algorithms, 

the Navigator matching network 

minimizes reflected power by 

automatically tuning the complex 

impedance of a coupled plasma. The 

network’s digital scheme delivers 

superior performance over traditional 

analog-based tuning methods, which 

are less consistent and accurate. An 

optional, internal Z’Scan® RF sensor 

provides real-time measurement 

and analysis of process power 

and impedance, enabling process 

engineers to identify and significantly 

reduce process variability—a 

competitive advantage over other 

matching networks without real-time 

monitoring capability. In addition, the 

Navigator matching network features 

embedded instrumentation that 

permits process engineers to exercise a 

level of electrostatic chuck control and 

a level of process-recipe optimization 

not possible with non-embedded, 

separate instrumentation. Moreover, 

with AE’s VFP software, process 

engineers can monitor and command 

the matching network through a 

personal computer—enabling a level 

of control not previously available.

Sweep Frequency

The Ovation 3060 sweep frequency 

incorporates direct digital synthesis 

(DDS) technology for control of 

its operating frequency when the 

power system is mismatched. This 

field-proven, robust technology has 

been incorporated into AE products 

since 1996. The frequency can be 

programmed to dither over a predetermined range, enable plasma 

ignition, and minimize the mismatch 

to the power system during plasma 

processing. The DDS operating 

parameters can be set via an RS232 or Ethernet port and are stored 

indefinitely in non-volatile RAM.

General Specifications

Physical

Size

Up to 2.7 kW 16.5 cm (H) x 24.0 cm (W) x 59.7 cm (D)

6.5″ (H) x 9.45″ (W) x 23.5″ (D)

(Does not include connectors and handles)

Above 4.5 kW 19.5 cm (H) x 43.9 cm (W) x 64.4 cm (D)

7.68″ (H) x 17.30″(W) x 25.35″ (D)

(Does not include connectors and handles)

Weight < 29.5 kg (65 lb) max for power up to 2.7 kW

< 65.9 kg (145 lb) max for powers higher than 2.7 kW

RF Output Connector Type HN female at 2.7 kW/ QRM F for 4.5 kW

User Interface Connector 25-pin, sub-D, female

Remote Digital Interface 

(AE Bus)

9-pin, sub-D, female

Electrical

Input Power 

Line Voltage 180 to 229 VAC (208 V nominal), 3 Φ, 4-wire, no neutral connection required

Line Frequency 50/60 Hz

RF Output 

Full-Rated Output Power 2.7 to 4.5 kW, depending on model

Accuracy +3% or 20 W, whichever is greater

Optional V and I Outputs Available for non-50-Ω power measurement

Frequency 60 MHz

EMERSONOVATION AND WDPF SYSTEM EXPERTS

Ready engineers combine their extensive Ovation and WDPF expertise, industrial control 

system experience, and project management skills to provide our customers with solutions, not 

simply DCS programming assistance. Our Annual Support Agreements provide customers with 

ongoing support to help keep their systems running smoothly.

Ready engineers are capable of scoping project needs, developing project budgets, coordinating 

vendors, integrating third party control systems with the DCS, and for providing DCS logic, graphic, 

alarm, and historian configuration. 

INDUSTRY EXPERTISE 

• Expansion of existing systems 

• Migrating and integration of other plant 

controls to Ovation or WDPF platform 

• Logic design and verification from 

process narratives or general project 

scope. 

• Customized Training for Engineers, 

Operators, and Technicians. 

• System Backup and Maintenance 

TECHNICAL EXPERTISE 

• Support all Emerson DCS Platforms 

(Ovation Solaris, Windows NT, Windows XP 

and WDPF) 

• 3rd Party Connectivity through QLC/RLC 

modules or through the Ethernet network. 

• Hardware specification 

• Historian maintenance and alarm 

management 

• WDPF and Ovation Annual on-site and 

telephone support agreements

OVATION AND WDPF

SYSTEM EXPERTS

Ready Engineering Corporation 

Suite 209, 215 McLeod Ave 

Spruce Grove, Alberta, Canada T7X 0G2 

Bus: 780-960-6663 Fax: 780-960-6664 

www.readyengineering.com 

Ready Engineering Corporation

540, 36th Street North 

Lethbridge, Alberta, Canada T1H 5H6 

Bus: 403-327-2919 Fax: 780-960-6664 

www.readyengineering.com 

Ready Engineering Corporation

2020, 840-7th Avenue SW 

Calgary, Alberta, Canada T2H 3G2 

Bus: 403-301-5250 Fax: 780-960-6664 

www.readyengineering.com 

Ready Technologies, Inc.

101 North Capitol Way, Suite 301 

Olympia, Washington, USA 98501 

Bus: 360-413-9800 Fax: 360-413-9801 

www.readytechnologies.us.com 

TYPICAL OVATION AND WDPF PROJECTS 

OVATION – Nuclear Facility Control System Replacement, Sweden 

Project recognized as the first complete control system replacement at a nuclear power plant and the largest ever 

controls upgrade in the industry. Ready provided teams responsible for improving, implementing, and tracking 

commissioning procedures, managed multiple troubleshooting teams, provided technical instrumentation and DCS 

support to commissioning teams, and provided commissioning and start-up project management and support. 

Using our commissioning experience, Ready quickly identified opportunities to increase efficiency, decrease 

bottlenecks, improve procedures and develop project tracking and controls. Ready provided the project team with 

expertise in the commissioning process and proactively identified project risks, proposed complete solutions, and 

provided short and long-term resources to implement these solutions. 

OVATION – Coal Power Plants, USA 

Ready provides ongoing support for the Ovation system combined with process and management expertise. Ready 

has overseen the logic migration from old control systems to modern DCS, PLC, and historian systems. Ready 

participates in hardware specifications, hardware and logic design reviews, factory acceptance tests, and 

performance and acceptance tests. As Commissioning Manager Ready has managed the development, execution, 

tracking, and acceptance of commissioning procedures for several control system projects. 

OVATION – Cogen Facilities, USA 

Ready has managed and executed Ovation DCS logic changes for cogeneration facilities consisting of 4 GE 

LM6000’s with a single MHI 80MW steam turbine. Ready designed and coordinated moving Turbine Control Board 

and Turbine Control Board functionality into the DCS. Ready also added hardware, logic, graphics, and 3rd party 

connections for operation of a power plant from a remote location in a nearby power plant control room. 

OVATION – 3rd Party Gas Turbine Process Improvement – Integration of 3rd Party Controls Systems – Multiple Sites. 

Ready integrates the DCS with third party control systems used to optimize GE Frame 7E turbines. Ready 

configures communication interfaces between the balance of plant Ovation DCS, turbine control system, and third 

party control system. Ready is responsible for Ovation DCS logic and operator graphic changes. When completed, 

the system seamlessly integrates with the existing plant control systems and historian. 

WDPF – Siemens Westinghouse 501DA Turbine, Ecuador 

WDPF support and start up of an SW 501DA power barge. Ready performed start up commissioning, 

instrumentation troubleshooting, and WDPF modifications and tuned the unit to operate 10 -15 MW above 

maximum load achievable before maintenance. Provided customized training to site personnel. 

WDPF – GE Frame 5 Turbines, Angola, 

Technical lead for commissioning and start up of GE Frame 5 turbines. Managed and performed changes to 

WDPF DCS including Logic, hardware, database, and HMI configuration and troubleshooting. Provided 

instrumentation and field support as required for start up of the unit. Provided customized training to site personnel. 

WDPF – Siemens SGT6-5000F (W501F), USA 

Provided WDPF support for installation of water wash skids on Siemens SGT6-5000F turbines. Logic, hardware, 

database, and HMI configuration and troubleshooting.Ready engineers combine their extensive Ovation and WDPF expertise, industrial control 

system experience, and project management skills to provide our customers with solutions, not 

simply DCS programming assistance. Our Annual Support Agreements provide customers with 

ongoing support to help keep their systems running smoothly.

Ready engineers are capable of scoping project needs, developing project budgets, coordinating 

vendors, integrating third party control systems with the DCS, and for providing DCS logic, graphic, 

alarm, and historian configuration. 

INDUSTRY EXPERTISE 

• Expansion of existing systems 

• Migrating and integration of other plant 

controls to Ovation or WDPF platform 

• Logic design and verification from 

process narratives or general project 

scope. 

• Customized Training for Engineers, 

Operators, and Technicians. 

• System Backup and Maintenance 

TECHNICAL EXPERTISE 

• Support all Emerson DCS Platforms 

(Ovation Solaris, Windows NT, Windows XP 

and WDPF) 

• 3rd Party Connectivity through QLC/RLC 

modules or through the Ethernet network. 

• Hardware specification 

• Historian maintenance and alarm 

management 

• WDPF and Ovation Annual on-site and 

telephone support agreements

OVATION AND WDPF

SYSTEM EXPERTS

Ready Engineering Corporation 

Suite 209, 215 McLeod Ave 

Spruce Grove, Alberta, Canada T7X 0G2 

Bus: 780-960-6663 Fax: 780-960-6664 

www.readyengineering.com 

Ready Engineering Corporation

540, 36th Street North 

Lethbridge, Alberta, Canada T1H 5H6 

Bus: 403-327-2919 Fax: 780-960-6664 

www.readyengineering.com 

Ready Engineering Corporation

2020, 840-7th Avenue SW 

Calgary, Alberta, Canada T2H 3G2 

Bus: 403-301-5250 Fax: 780-960-6664 

www.readyengineering.com 

Ready Technologies, Inc.

101 North Capitol Way, Suite 301 

Olympia, Washington, USA 98501 

Bus: 360-413-9800 Fax: 360-413-9801 

www.readytechnologies.us.com 

TYPICAL OVATION AND WDPF PROJECTS 

OVATION – Nuclear Facility Control System Replacement, Sweden 

Project recognized as the first complete control system replacement at a nuclear power plant and the largest ever 

controls upgrade in the industry. Ready provided teams responsible for improving, implementing, and tracking 

commissioning procedures, managed multiple troubleshooting teams, provided technical instrumentation and DCS 

support to commissioning teams, and provided commissioning and start-up project management and support. 

Using our commissioning experience, Ready quickly identified opportunities to increase efficiency, decrease 

bottlenecks, improve procedures and develop project tracking and controls. Ready provided the project team with 

expertise in the commissioning process and proactively identified project risks, proposed complete solutions, and 

provided short and long-term resources to implement these solutions. 

OVATION – Coal Power Plants, USA 

Ready provides ongoing support for the Ovation system combined with process and management expertise. Ready 

has overseen the logic migration from old control systems to modern DCS, PLC, and historian systems. Ready 

participates in hardware specifications, hardware and logic design reviews, factory acceptance tests, and 

performance and acceptance tests. As Commissioning Manager Ready has managed the development, execution, 

tracking, and acceptance of commissioning procedures for several control system projects. 

OVATION – Cogen Facilities, USA 

Ready has managed and executed Ovation DCS logic changes for cogeneration facilities consisting of 4 GE 

LM6000’s with a single MHI 80MW steam turbine. Ready designed and coordinated moving Turbine Control Board 

and Turbine Control Board functionality into the DCS. Ready also added hardware, logic, graphics, and 3rd party 

connections for operation of a power plant from a remote location in a nearby power plant control room. 

OVATION – 3rd Party Gas Turbine Process Improvement – Integration of 3rd Party Controls Systems – Multiple Sites. 

Ready integrates the DCS with third party control systems used to optimize GE Frame 7E turbines. Ready 

configures communication interfaces between the balance of plant Ovation DCS, turbine control system, and third 

party control system. Ready is responsible for Ovation DCS logic and operator graphic changes. When completed, 

the system seamlessly integrates with the existing plant control systems and historian. 

WDPF – Siemens Westinghouse 501DA Turbine, Ecuador 

WDPF support and start up of an SW 501DA power barge. Ready performed start up commissioning, 

instrumentation troubleshooting, and WDPF modifications and tuned the unit to operate 10 -15 MW above 

maximum load achievable before maintenance. Provided customized training to site personnel. 

WDPF – GE Frame 5 Turbines, Angola, 

Technical lead for commissioning and start up of GE Frame 5 turbines. Managed and performed changes to 

WDPF DCS including Logic, hardware, database, and HMI configuration and troubleshooting. Provided 

instrumentation and field support as required for start up of the unit. Provided customized training to site personnel. 

WDPF – Siemens SGT6-5000F (W501F), USA 

Provided WDPF support for installation of water wash skids on Siemens SGT6-5000F turbines. Logic, hardware, 

database, and HMI configuration and troubleshooting.

EMERSONDeltaVTM Digital Automation System

To develop and maintain a competitive advantage, it’s time to take your plant digital, with the first fully digital automation system—the DeltaV™ system. With a suite of digital busses, precision advanced control, and easy enterprise integration and optimization, the DeltaV system helps you improve your operations—easy

The DeltaV Digital Automation System

igital plants made easy PlantWeb® is a digital plant architecture that delivers proven results, and the DeltaV system makes it easy. Designed with this digital architecture in mind, the DeltaV system fully integrates “smart plant” capabilities including HART®, FOUNDATION™ fieldbus, high-speed discrete busses, embedded advanced control, and advanced unit and batch management. This seamless, intelligent field integration provides the infrastructure for advanced applications such as AMS Suite: Intelligent Device Manager for quick, easy device re-ranging, configuration and diagnostics. The results are better process efficiency and reduced process variability. Any size you want The DeltaV system scales in both size and functionality. It’s the first fully digital system to offer you a single architecture with full functionality from a few to hundreds of thousands of I/O, so you can cost-effectively implement applications of any scope. You pick the functions that work best for your application across the entire system size. The DeltaV system integrates easily with your existing automation systems to provide you a path forward, allowing you to benefit from the latest costsaving technologies. Leading the way The DeltaV system has delivered a host of industry firsts—including simple plug-and-play OPC and XML integration, FOUNDATION fieldbus, batch control, and advanced control technologies. Being first with these technology innovations has made our users pacesetters in their industries. But more important, it’s delivered dramatic operational improvements: the kind of improvements you can start profiting from today. Results that deliver It’s no wonder that process automation professionals like you have voted the DeltaV system the leading process automation system for four consecutive years.† In the following pages, see why

A Better Approach to Digital

The DeltaV system, a key component of the PlantWeb architecture, is the world’s first digital automation system

Built with today’s technologies like PC workstations, Ethernet, digital busses, OPC and XML, the DeltaV system delivers more precise control, and predictive maintenance. And it delivers that information where and when it’s required. Unlike other systems, the technologies were built from the ground up into a digital automation architecture, not bolted on after the fact. That’s what makes the DeltaV system easy to learn, easy to use, easy to maintain, and easy to connect to your existing automation.

Availability While the DeltaV system is built with quality components, many customers seek further assurance—like the demands of increased uptime. You can choose the level of redundancy your application requires, including: „ Redundant Ethernet network communications „ Redundant controllers „ Redundant power supplies „ Redundant H1 FOUNDATION fieldbus interface and bus power

„ Redundant digital HART I/O „ Redundant MODBUS and other RS485 serial communicatio

Rugged control and field interfaces Built to mount anywhere— minimizing your installation costs and ensuring safety. Meets: „ Class 1, Div. 2 „ Zone 1 and 2 „ Intrinisically safe options „ G3 corrosion resistance „ -40 to 70°C.

Commercial off-the-shelf technologies Proven, low-cost, easily integratable commercial technologies are the fundamental building blocks of the DeltaV system: technologies proven across many industries and known by a wide pool of professionals. „ Windows workstation and server-based PCs „ Ethernet technology „ Bus standards.

Automation–Easy

“The unique design of the DeltaV digital automation system simplifies the installation and commissioning process, enabling us to complete the project five months ahead of schedule ….The quality of the gas is better than the standard of the Grade A specification.” — Mr. Liu Yi Changquing Oil Field Company

You are faced with many options for automating your plants. What separates the DeltaV digital automation system?

Key system services built into the DeltaV software include: „ Peer-to-peer communications „ History services „ Event services „ Alarm services „ Time handling „ Hot expansion services „ Tag look-up services „ Diagnostic services „ On-line upgrades.

Peer-to-peer awareness The DeltaV system keeps a realtime database available to all connected PCs and controllers. Functions difficult or impossible to implement in component-based solutions easily done in the DeltaV system include: „ System-wide alarm management „ Global security by user and function „ System and device diagnostics.

Precision time keeping Across all PC workstations and controllers, precise time can be synchronized to the atomic clock. Time synchronization is available with full redundancy. Precision time means: „ Accurate, system-wide history „ Faster root cause analysis „ Sequence of events is built-in, not a 3rd-party add-on.

ughout the Architecture

Time-stamped and validated at the source Digital automation systems, like the DeltaV system, are built to receive, store and use data timestamped in digital field devices (where supported). With the addition of a GPS time server, these time stamps are within 1msec. Health of the information comes from status data sent by field devices and propagated throughout the DeltaV system. For your traditional field devices, the DeltaV system offers digital Sequence of Events (SOE) interfaces that provide time stamping in the SOE cards to 1msec resolution

User security Built on Windows workstation security, the DeltaV system provides easy, flexible, system-wide security management for all users including operators, engineers, technicians, and other automation users. Based on user login, these keys control both system functionality and span of operator control. Security settings include: „ Operating span of control by plant area „ Alarm limits, tuning parameters change privilege „ Security by both user and by physical location.

The DeltaV control hardware delivers big savings in the installation process. The compact, modular design allows you to cost-effectively meet your process needs. Easy, flexible installation Installation is easy since I/O is automatically auto-sensed when added to the system. No-value engineering is eliminated. DeltaV control hardware is built rugged and flexible to mount almost anywhere. It’s built for: „ Class 1, Division 2 areas „ CENELEC Zone 1/2 areas „ ISA-S71.04-1985 Airborne Contaminants Class G3. Shared Zone 1 Remote I/O Additionally, shared remote I/O is available for Zone 1 and Zone 2 installations. Unlike other remote I/O, shared remote I/O can be shared among several controllers for a greater range of applications and installation flexibility. The DeltaV control hardware has many mounting options available to reduce your installation costs. Some options include: „ DIN-rail field junction box „ High-density cabinet mount „ DIN-rail wall mount „ Skid mount. Hot swappable Unlike other automation solutions, the DeltaV system lets you add system components including controllers, I/O, field devices and workstations while the system is powered and running. You can expand and upgrade your system on the fly with no downtime. Classic field interfaces The DeltaV system also supports a full range of analog, discrete, thermocouple, and RTDs for your existing field devices. Intrinsically safe The DeltaV intrinsically safe field interface subsystem connects intrinsically safe field circuits and field devices into Class 1, Division 1, Zone 1, and Zone 0 hazardous areas for most standard analog input, analog output, discrete input, and discrete output applications. Field power injection Unlike most existing automation systems, the DeltaV system injects field power right at the field interface terminations, significantly reducing installation cost by: „ Eliminating marshalling wiring „ Reducing cabinet or junction box footprint „ Reducing labor for additional terminations

EMERSONDeltaV™ Controller Redundancy

„ Uninterrupted control operation „ Online upgradeable „ Automatic commissioning „ Bumpless transition

Introduction Now you don’t have to worry about a controller hardware failure interrupting your process and causing costly downtime. Using a redundant controller, your process is automatically protected in case of a hardware failure. If an active controller fails, the standby controller takes over automatically, providing uninterrupted control operation without initialization or user intervention. The switchover generates no disturbances to the field output signals, so your process continues to run without impact. There is no special cabling or configuration required to add redundancy, simply add a controller to your existing hardware. Redundant controllers also support the upgrade of controller firmware and hardware online. You can therefore upgrade your MD Plus to an MQ or MX or your SD Plus to an SQ or SX controller online, with no configuration changes.

Benefits Uninterrupted control operation. By installing redundant M-Series, S-Series and PK controllers, you can establish a “safety net” to protect your process from unexpected controller failures. The standby controller stands ready to maintain control and process uptime in the face of hardware failures. Online Upgrades. Installing redundant DeltaV controllers enables you to perform online upgrades to your DeltaV system. New firmware can be installed in the standby controller while online without affecting operation. Once upgraded, the standby is automatically configured and becomes available, allowing a switchover to the new firmware without disrupting the process. Once the switchover is complete, the original active controller can then be upgraded. In addition, an MQ controller can be upgraded online to an MX controller, and an SQ controller can be upgraded online to an SX controller. This ensures your system is always ready to expand as your control strategy grows. Automatic commissioning. The system automatically detects, commissions, and downloads a standby controller so you can safely replace a unit in the field. Redundancy can be added online by simply installing a new 2-wide backplane with a system power supply and MQ, MX, SQ, or SX controller on it

The SZ controller carrier, or the Dual Universal Safety Carrier, provides 2 slots for SZ controllers, so there is nothing to add other than the additional SZ controller. The PK controller carrier also provides 2 slots, so simply add an additional PK controller to the existing carrier. The engineering database is updated automatically, simply assign and download the controller redundancy license to activate the standby controller, all with no impact to your running process. There are no dip-switches, jumpers or addresses to assign. The standby controller is automatically assigned the appropriate standby address and begins working, protecting your process. Bumpless transition. DeltaV controllers are designed for a bumpless transfer of control from the active controller to the standby controller. During this time, output channels hold their output states until the switchover is complete and control modules begin executing. The control module uses signal status to ensure all I/O channels are good before taking control action on them, and all output signals are synchronized through I/O readback features to ensure control calculations are based on current output states. This ensures a bumpless transfer of control during the switchover when using CHARM or DeltaV Classic I/O cards, with or without Foundation™ fieldbus devices

Product Description For critical process control applications where you can’t afford interruptions, the DeltaV system offers controller redundancy. The standby controller contains the same control strategies as the active controller and the redundancy link transfers control parameters to the standby controller to ensure it is ready to take control if needed. With redundancy enabled, each module will calculate the required updates for the Standby controller when it executes. These updates are transferred to the standby controller over the redundancy link. These additional operations for controller redundancy will typically reduce your CPU free time by approximately 10%. When a fault is detected, the standby controller can take over without bumping the process control signals. The DeltaV Event Chronicle stores a record of each switchover and the reason it occurred (if the reason has been identified). Replacing an existing standby controller is as simple as removing the existing unit and installing a new controller. The active controller will detect the standby and the system will automatically commission and download the new hardware. A redundancy license is required in addition to the redundant hardware. The redundant controller appears in the Explorer window as a single node, indicated by a redundant controller icon.

Switchover Detection The redundant controllers continuously monitor themselves and each other for conditions that require a switchover. Each controller runs continuous self-test routines to determine their ability to function. A hard failure of the active controller will trigger an immediate switchover to the standby controller. The standby controller also monitors the I/O bus traffic to detect if the active controller stops functioning and failed to issue a switchover command. This switchover requires a verification cycle, during which time all output signals hold their values until the new active controller begins executing control strategies. Some of the events that can cause a switchover are: „ Hardware failure within the active controller „ Communications failure between the active controller and I/O „ Communications failure on both control network ports of the active controller „ Removal of the active controller from the carrier „ User request initiated from Diagnostic Explorer

System Compatibility M-series, S-series and SZ controllers are all supported on DeltaV v12.3 and beyond. PK Controllers are supported on DeltaV v14.3 and beyond. For detailed version compatibility see the Prerequisites section below. Redundant controller pairs must be of the same series. For example, M-series and S-series controllers cannot be connected together as a redundant pair. Although an SX controller can operate as a standby controller to an SQ active controller, it is recommended that both the active and standby controllers be of the same hardware. The SQ may not have sufficient memory or CPU capacity to accept the configuration that runs in an SX controller. This applies for MX and MQ controllers as well, only mix controller types as a temporary condition during a hardware upgrade. The MQ, MX, SQ, SX and PK Controllers are all capable of redundancy. For more information on these controllers, refer to the respective controller product data sheet. SZ Controllers are also capable of redundancy. For more information on this controller, refer to the DeltaV SIS Electronic Marshalling or DeltaV SIS IS Electronic Marshalling product data sheets.

Ordering Information

Prerequisites „ S-series SQ and SX Controllers require DeltaV v11.3.1 or later. „ S-series SZ Controllers require DeltaV v12.3 or later. „ M-series MX Controllers require DeltaV v10.3 or later. „ M-series MQ Controllers require DeltaV v11.3.1 or later. „ PK Controllers require DeltaV v14.3 or later. „ Each controller in a redundant pair must have its own dedicated control network communications. (not needed on SZ and PK Controllers). „ Each controller in a redundant pair requires a dedicated system power supply on the same 2-wide carrier (not needed on SZ and PK Controllers).

DeltaV SISTM Logic Solver

 World’s first smart SIS Logic Solver 

 Integrated, yet separate from the control system 

 Easy compliance with IEC 61511 

 Scales to fit any size application 

 SIL 3-rated 

 Online addition of Logic Solvers

Introduction

The DeltaV SIS system, part of Emerson’s smart SIS, ushers in the next generation of Safety Instrumented Systems (SIS). This smart SIS approach uses the power of predictive field intelligence to increase the availability of the entire safety instrumented function.

Benefits

The World’s first smart SIS. Research shows that over 85% of all faults in SIS applications occur in field instruments and final control elements. The DeltaV SIS system has the first smart Logic Solver. It communicates with intelligent field devices using the HART protocol to diagnose faults before they cause spurious trips. This approach increases process availability and reduces lifecycle costs.

Integrated yet separate

Safety standards insist on separation of the control and safety systems in order to remove any possibility of a common failure affecting both layers of protection. End users require an integrated configuration, maintenance, and operations environment. The DeltaV SIS system has a unique solution to this problem; implementing safety functions with dedicated hardware, software, and networks while being seamlessly integrated at the workstations.

Easy Compliance with IEC 61511

IEC 61511 demands rigorous user management and the DeltaV SIS platform provides it. IEC 61511 requires that any changes made from an HMI (e.g. to a trip limit) be extensively vetted to ensure that the right data is written to the right Logic Solver. The DeltaV SIS system automatically provides this data verification.

Scales to fit any size application

Whether you have an isolated wellhead or a large ESD/fire and gas application, the DeltaV SIS system scales to provide you with the safety coverage you need for your SIL 1, 2 and 3 safety functions. Each Logic Solver has dual CPUs and sixteen channels of I/O built into it. This means that no additional processors will ever be required to expand the system, since each Logic Solver contains its own CPUs. Scan rate and memory usage are constant and independent of system size.

SIL 3-rated. DeltaV SLS 1508 Logic Solvers are installed in redundant pairs for increased process availability of your SIS loops.

Redundant architecture includes:

 dedicated redundancy link 

 separate power supply to each Logic Solver 

 I/O published locally every scan on redundant peerto-peer link 

 same input data for each Logic Solver

Online addition of Logic Solvers.

The system checks for new hardware every scan, so equipment can be added to an on-line system in real time. Online addition of new logic solvers means your process does not get interrupted. As new equipment is added, the DeltaV Explorer software recognizes it and makes it ready to be configured

Product Descriptio

This section provides general information on DeltaV SIS hardware. Refer to the Installing Your DeltaV Digital Automation System manual for more information on DeltaV system equipment.

DeltaV SIS Equipment

A DeltaV automation system consists of carriers, one or more I/O subsystems, controllers, power supplies, workstations, and a control network. The DeltaV SIS system consists of

Redundant Logic Solvers (SLS 1508) and termination blocks 

 SISnet Repeaters (see separate product data sheet) 

 Carrier extender cables  Local peer bus extender cables 

 Right 1-wide carrier with termination

Logic Solvers

(SLS1508) contain the logic-solving capability and provide an interface to 16 I/O channels that can be configured as Discrete Input, Discrete Output, Analog Input (HART) and HART two-state output channels. Logic Solvers and termination blocks install on the 8-wide carrier. Logic Solvers communicate with each other through the carriers over a two-channel, local peer bus (SISnet) and remote peer ring. Local Logic Solvers are hosted by the same DeltaV controller and remote Logic Solvers are hosted by a different DeltaV controller. Logic Solvers are powered by a 24 V DC power supply that is separate from the power supply that drives the DeltaV controller and I/O. Logic Solvers install in oddnumbered slots (1,3,5,7) on the 8-wide carrier. Redundant Logic Solvers use four slots.

SISnet Repeaters

s extend communication beyond the local Logic Solvers connected to one DeltaV controller and broadcast global messages to remote Logic Solvers through a fiber-optic ring Carrier extender cables extend Local Bus power and signals between 8-wide carriers. Local peer bus extender cables extend the local peer bus (SISnet) between Logic Solvers on different carriers. 1- wide carriers with terminators terminate the local peer bus at the final carrier.

Communication

Control Network: The DeltaV Control Network provides communication between the nodes in the DeltaV network. Refer to the Installing Your DeltaV Digital Automation System manual for complete information on the Control Network.

Local Bus:

The Local Bus provides communication between DeltaV controllers and Logic Solvers and between DeltaV controllers and SISnet Repeaters.

Local Peer Bus (SISnet):

Logic Solvers communicate with other Logic Solvers and with local SISnet Repeaters through the carriers over a 2 channel local peer bus. The same message is broadcast over both channels. The local peer bus must be terminated at both ends. The local peer bus is terminated at the left end through the 2-wide power/controller carrier and at the right end through a terminated 1-wide carrier.

The SISnet Repeaters can be located anywhere on a local peer bus – between the DeltaV Controller(s) and the terminated 1-wide carrier

Remote Peer Ring

: SISnet Repeaters hosted by one DeltaV controller communicate with SISnet Repeaters hosted by a different DeltaV controller over a fiber-optic remote peer ring. A local SISnet Repeater collects locally generated messages that have been designated as global variables into a single message and sends it to the next SISnet Repeater in the ring. Upon receipt of a message, the receiving SISnet Repeater broadcasts it on its local peer bus (SISnet) and forwards the message to the next SISnet Repeater in the ring. A global message is forwarded around the ring once. The primary SISnet Repeaters form one fiber-optic ring and the secondary form a separate, independent ring.

Carrier extender cables and local peer bus extender cables connecting a DeltaV controller and 8-wide carrier with standard DeltaV I/O and DeltaV SIS Logic Solvers to a second 8-wide carrier (hosted by the same controller) are installed with Logic Solvers, SISnet Repeaters, and a terminated 1-wide carrier. Logic Solver messages are communicated to a remote DeltaV SIS (hosted by a separate controller) through fiber-optic cables.


Line Fault Detection — The Discrete Input channels have line fault detection for detecting open or short circuits in field wiring. To use this capability you must:  Enable line fault detection in your configuration. Enable line fault detection on a channel-by-channel basis when you configure the channels.  Connect the dry contact to external resistors. Connect the dry contact to a 12 KΩ resistor in parallel (allows the open circuit detection) and a 2.4 KΩ resistor in series (allows short circuit detection). Line Fault Detection in NAMUR Sensors — Line fault detection is built into NAMUR sensors. Do not use external resistors with NAMUR sensors; however, you must enable line fault detection in your configuration when using NAMUR sensors.

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